This manual covers the Suzuki Mighty Boy, a unique and rare Kei car produced from 1983 to 1988. Distinguished by its distinctive coupe utility body style, the Mighty Boy offered compact and economical operation, carving out a niche within the competitive Kei car market. Powered by a 550 cc, naturally aspirated, SOHC inline-3 cylinder engine (F5A), it provided approximately 27-32 horsepower and was available with a 4-speed manual or an optional 3-speed automatic transmission. Its compact dimensions, measuring approximately 3,195 mm in length and 1,395 mm in width, adhered to Japanese Kei car regulations. The Mighty Boy is celebrated by enthusiasts for its distinctive design and practicality within its segment, making this comprehensive factory workshop manual an invaluable resource.
This workshop service manual provides full factory-level detail for the Suzuki Mighty Boy, covering all major systems. It includes extensive information on engine services, fuel and cooling systems, ignition, electrical systems, drivetrain, suspension, steering, and brakes. Detailed procedures for maintenance, adjustments, tightening torque schedules, and periodical inspections are included, alongside comprehensive diagnosis and troubleshooting guidance. The manual also details repair and replacement of components, from minor service operations to the disassembly and assembly of major assemblies. This resource is designed to assist owners, mechanics, and technicians in maintaining, repairing, and understanding the engineering of the Suzuki Mighty Boy, ensuring its longevity and optimal performance.
SUZUKI MIGHTYBOY MIGHTY BOY F5A FULL FACTORY WORKSHOP SERVICE REPAIR MANUAL
(pdf version)
550cc F5A engine
This is a very rare and comprehensive workshop service manual for your SUZUKI MIGHTY BOY. This manual contains all the procedures for diagnosis, maintenance, adjustments, minor service operations, replacements of components and for disassembly and assembly of major components on the engine. You will never be dissapointed with the contents of this service manual.
Title Page
Location of engine & VIN numbers
Standard Shop Practices
Tightening Torque Schedule
Service Data
Engine Engine (550cc) Decription
Engine Sercives Not Requiring Engine Removal
Steps For Dismounting The Engine
Engine Disassembly
Engine Maintenance Service
Engine Reassembly
Mounting The Engine
Carburetor Carburetor
Air cleaner, fuel pump and fuel filter
Engine cooling system
Car heater
Ignition System
Starter motor
Charging system
Clutch
Gear shifting control
Transmission and Differential
Drive Shafts
Suspension
Steering System
Brakes
Body
Body Electrical Equipment
Periodical Inspection Schedule
Others
New Model Technical Bulletin
SUZUKI MIGHTYBOY MIGHTY BOY F5A FULL FACTORY WORKSHOP SERVICE REPAIR MANUAL
(pdf version)
550cc F5A engine
This is a very rare and comprehensive workshop service manual for your SUZUKI MIGHTY BOY. This manual contains all the procedures for diagnosis, maintenance, adjustments, minor service operations, replacements of components and for disassembly and assembly of major components on the engine. You will never be dissapointed with the contents of this service manual.
Title Page
Location of engine & VIN numbers
Standard Shop Practices
Tightening Torque Schedule
Service Data
Engine Engine (550cc) Decription
Engine Sercives Not Requiring Engine Removal
Steps For Dismounting The Engine
Engine Disassembly
Engine Maintenance Service
Engine Reassembly
Mounting The Engine
Carburetor Carburetor
Air cleaner, fuel pump and fuel filter
Engine cooling system
Car heater
Ignition System
Starter motor
Charging system
Clutch
Gear shifting control
Transmission and Differential
Drive Shafts
Suspension
Steering System
Brakes
Body
Body Electrical Equipment
Periodical Inspection Schedule
Others
New Model Technical Bulletin
