The CAT EP Electric Forklift Truck, encompassing models EP20K, EP25K, EP30K, and EP35K, represents Caterpillar's dedication to advanced electric-powered material handling solutions. Engineered for industrial applications, these forklifts are built upon a foundation of reliability and efficiency, drawing from Caterpillar's extensive heritage in heavy equipment manufacturing. The EP-Series is designed to provide robust performance and operator comfort, ensuring optimal productivity in demanding work environments. This range of electric forklifts showcases the brand's commitment to innovation in material handling technology, offering dependable solutions for a variety of operational needs.
This comprehensive workshop service and repair manual serves as an authoritative guide for technicians, mechanics, and owners of CAT EP-Series electric forklifts. It provides detailed information essential for maintaining and repairing these machines, covering critical areas such as the electrical system, powertrain, axles, brake system, steering, hydraulic system, mast, and controller. The manual includes in-depth procedures for periodic maintenance, component removal and installation, disassembly, reassembly, and advanced diagnostics. With its focus on technical specifications, troubleshooting, and repair, this resource is designed to minimize downtime and ensure the continued optimal performance of your CAT EP Electric Forklift Truck.
Original Illustrated Factory Workshop Service Manual for CAT Electric Forklift Truck EP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
EP20K (ETB8B-00011-up)
EP25K (ETB8B-50001-up)
EP30K (ETB9B-00011-up)
EP35K (ETB9B-50001-up)
Format: PDF, 493 Pages
Language: English
Contents:
GENERAL INFORMATION
Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS
Electrical Component Locations, Console Box, Key Switch, Lamp Specification Chart, Electrical System of FC
POWER TRAIN
General Structure, Removal and Installation
TRANSFER AND DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE
Rear Axle, Rear Wheels, Removal and Installation, Disassembly and Reassembly, Adjustment,
Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal and Installation,
Steering Gear, Hydraulic Circuit, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORK
Simplex Mast, Duplex Mast, Triplex Mast
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights,
Tightening Torque for Standard Bolts and Nuts, Special Tools
OPTIONS
Rearview Mirror Kit, Backup Buzzer Kit, Working Lamp Kit, Tire Kit, Foot Direction Control Kit
CONTROLLER Service Manual
CONTROLLER
Outline, Logic Card, MOS-FET Modules, Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Fault Data Record, Setting, Self-diagnostics, Display Unit, Removal and Installation,
Basic Check, AC Motor System Basics, etc.
TROUBLESHOOTING FOR CONTROL CIRCUITS
Faulty Central Vehicle Monitor System, Faulty Diagnostics Indication, or Other Abnormalities
MOTORS
Motor Installation Positions, Specifications, Structures, Tightening of High-power Cable Terminals,
Procedures and Suggestions for Removal and Installation, Troubleshooting, Service Data
Original Illustrated Factory Workshop Service Manual for CAT Electric Forklift Truck EP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
EP20K (ETB8B-00011-up)
EP25K (ETB8B-50001-up)
EP30K (ETB9B-00011-up)
EP35K (ETB9B-50001-up)
Format: PDF, 493 Pages
Language: English
Contents:
GENERAL INFORMATION
Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS
Electrical Component Locations, Console Box, Key Switch, Lamp Specification Chart, Electrical System of FC
POWER TRAIN
General Structure, Removal and Installation
TRANSFER AND DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE
Rear Axle, Rear Wheels, Removal and Installation, Disassembly and Reassembly, Adjustment,
Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal and Installation,
Steering Gear, Hydraulic Circuit, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORK
Simplex Mast, Duplex Mast, Triplex Mast
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights,
Tightening Torque for Standard Bolts and Nuts, Special Tools
OPTIONS
Rearview Mirror Kit, Backup Buzzer Kit, Working Lamp Kit, Tire Kit, Foot Direction Control Kit
CONTROLLER Service Manual
CONTROLLER
Outline, Logic Card, MOS-FET Modules, Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Fault Data Record, Setting, Self-diagnostics, Display Unit, Removal and Installation,
Basic Check, AC Motor System Basics, etc.
TROUBLESHOOTING FOR CONTROL CIRCUITS
Faulty Central Vehicle Monitor System, Faulty Diagnostics Indication, or Other Abnormalities
MOTORS
Motor Installation Positions, Specifications, Structures, Tightening of High-power Cable Terminals,
Procedures and Suggestions for Removal and Installation, Troubleshooting, Service Data
