The DFG 316, DFG 320, TFG 316, and TFG 320 series forklifts, produced between April 2006 and May 2014, represent specialized industrial equipment engineered for robust material handling in demanding environments. These models offer flexibility with both LPG and Diesel engine options, including the Nissan K21 (LPG) and Mitsubishi S4Q2 (Diesel), and are designed for efficient and reliable operation. Their construction emphasizes quality and durability, making them suitable for warehouse and logistics operations, and they compete effectively within the industrial forklift market.
This comprehensive factory workshop service repair manual provides detailed procedures for the maintenance, troubleshooting, and repair of your forklift. It covers essential systems including the powertrain, chassis, electrical, and hydraulic systems, as well as fuel systems and controls. With approximately 1068 pages of searchable and printable content, this manual offers in-depth factory-level information, including regular safety inspections, maintenance checklists, engine and transmission repair, brake and steering system service, and detailed wiring diagrams, ensuring optimal performance and longevity of your equipment.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316-320.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316 (04.2006-05.2014)
DFG 320 (04.2006-05.2014)
TFG 316 (04.2006-05.2014)
TFG 320 (04.2006-05.2014)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Service Manual, PDF, 371 Pages
Contents:
Safety Instructions
Technical Specifications
Operating Instructions
Wiring diagrams (Electrical / Hydraulic)
Special Tools
Controls
-Pedal (brake/inch setting)
Wheel brake
- Brake system
Switches / Switch mechanism
- Contactors
Misc. Electrical
- Fuse ratings (see Operating Instructions, Chapter F)
Gas System
- PG systems - maintenance, testing and adjustment see service manual C 3001
- NIKKI LPG system setting instructions
- LPG container
Diesel Particle Filter
-DFG Diesel particle filter
-Diesel particle filter operating instructions
-Diesel particle filter (HUSS)
Controls
- Pedal (carburettor cable setting)
Combustion Engine
-LPG systems - maintenance, testing and adjustment see service manual C 3001
-Engine
-LPG K21 (Nissan manual)
-S4Q2 Diesel engine (Mitsubishi manual)
-TFG engine (removal / assembly)
- DFG engine (removal / assembly)
- Injection pump (disassembly / assembly) see service manual C 0751.01
Converter drive
-Drive axle
-Converter transmission
Labels / Documentation
- Operating Instructions
- Wiring Diagrams
Load handler
-Fork carriage (Fork carriage height setting instructions)
Commissioning
-Starting the truck for the first time (see Operating Instructions, Chapter C).
DFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
TFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
Steer Axle
- Steer Axle
2. Nisssan K21, K25 LPG Engine Service manual, PDF, 146 Pages
3. Mitsubishi S4Q2 Diesel Engine Service Manual, PDF, 145 Pages
4. Operating Instructions (04.2006-07.2007), PDF, 97 Pages
5. Operating Instructions (08.2007-10.2009), PDF, 116 Pages
6. Operating Instructions (11.2009-05.2014), PDF, 188 Pages
7. Diesel Particulated Filter Operating Instructions, PDF, 15 Pages
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316-320.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316 (04.2006-05.2014)
DFG 320 (04.2006-05.2014)
TFG 316 (04.2006-05.2014)
TFG 320 (04.2006-05.2014)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Service Manual, PDF, 371 Pages
Contents:
Safety Instructions
Technical Specifications
Operating Instructions
Wiring diagrams (Electrical / Hydraulic)
Special Tools
Controls
-Pedal (brake/inch setting)
Wheel brake
- Brake system
Switches / Switch mechanism
- Contactors
Misc. Electrical
- Fuse ratings (see Operating Instructions, Chapter F)
Gas System
- PG systems - maintenance, testing and adjustment see service manual C 3001
- NIKKI LPG system setting instructions
- LPG container
Diesel Particle Filter
-DFG Diesel particle filter
-Diesel particle filter operating instructions
-Diesel particle filter (HUSS)
Controls
- Pedal (carburettor cable setting)
Combustion Engine
-LPG systems - maintenance, testing and adjustment see service manual C 3001
-Engine
-LPG K21 (Nissan manual)
-S4Q2 Diesel engine (Mitsubishi manual)
-TFG engine (removal / assembly)
- DFG engine (removal / assembly)
- Injection pump (disassembly / assembly) see service manual C 0751.01
Converter drive
-Drive axle
-Converter transmission
Labels / Documentation
- Operating Instructions
- Wiring Diagrams
Load handler
-Fork carriage (Fork carriage height setting instructions)
Commissioning
-Starting the truck for the first time (see Operating Instructions, Chapter C).
DFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
TFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
Steer Axle
- Steer Axle
2. Nisssan K21, K25 LPG Engine Service manual, PDF, 146 Pages
3. Mitsubishi S4Q2 Diesel Engine Service Manual, PDF, 145 Pages
4. Operating Instructions (04.2006-07.2007), PDF, 97 Pages
5. Operating Instructions (08.2007-10.2009), PDF, 116 Pages
6. Operating Instructions (11.2009-05.2014), PDF, 188 Pages
7. Diesel Particulated Filter Operating Instructions, PDF, 15 Pages
