The Jungheinrich DFG 316S, TFG 316S, DFG 320S, and TFG 320S series of counterbalance forklift trucks, produced between July 2008 and August 2009, represent robust industrial material handling solutions. These internal combustion engine forklifts are engineered for demanding applications, offering lifting capacities of 1.6 and 2.0 tonnes respectively. The DFG models utilize diesel engines, equipped with a HUSS Diesel Particle Filter system for emissions control, while the TFG models run on LPG. Known for their reliability and engineering quality, these trucks are designed to provide efficient and safe operation in various industrial environments.
This comprehensive Workshop Service Repair Manual and Operating Manual, presented in English and containing 753 service manual pages and 113 operating manual pages, is your definitive guide to maintaining and repairing your Jungheinrich forklift. It covers all essential systems, including the drive system (combustion engines, power shift transmission, hydrostatic drive), chassis components (brakes, steering, masts, hydraulics), and the electrical system. The manual provides detailed maintenance checklists, lubrication charts, fluid specifications, and step-by-step repair procedures for all major components. Furthermore, it includes advanced diagnostic capabilities, troubleshooting guides, and operational tests, ensuring your vehicle remains in optimal condition and adheres to safety standards.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316S-320S.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316S (07.2008-08.2009)
DFG 320S (07.2008-08.2009)
TFG 316S (07.2008-08.2009)
TFG 320S (07.2008-08.2009)
Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)
Operating Manual, PDF, 113 Pages
Contents:
A Correct Use and Application
B Truck Description
1 Application
2 Assemblies and Functional Description
2.1 Truck
2.2 Load handler
3 Standard Version Specifications
3.1 DFG/TFG 316s/320s Specifications
4 Identification points and data plates
4.1 Truck data plate
4.2 Truck load chart
4.3 Attachment load chart
C Transport and Commissioning
1 Transport
2 Lifting by crane
3 Securing the truck during transport
4 Using the truck for the first time
5 Operating the truck withoutits own drive system
D Fuelling the Truck
1 Safety regulations for handling diesel fuel and LPG
2 Filling with diesel
3 Replace the LPG bottle
E Operation
1 Safety Regulations for the Operation of Forklift Trucks
2 Controls and Displays
3 Operating the lift and tilt mechanisms (o)
4 Twin Pedal Operation (o)
5 Tests and tasks to be performed before starting the truck
6 Starting up the truck
6.1 Adjusting the driver’s seat
6.2 Adjusting the steering column
6.3 Seat belt
7. Starting the truck
7.1 Starting procedure for the TFG
7.2 Starting procedure for the DFG
7.3 Operating Error Displays
7.4 Switching off the engine
8 Industrial Truck Operation
8.1 Safety regulations for truck operation
9 Travel
9.1 Steering
9.2 Brakes
10 Mast and Attachment Operation
10.1 Controlling the speed of the lifting device
10.2 Lifting, transporting and depositing load units
11 Transporting loads
12 Hazardous situations
12.1 Parking the truck safely
13 Engine bonnet and service covers
13.1 Service covers
13.2 Towing the truck
13.3 Towing trailers
14 Troubleshooting
F Truck Maintenance
1 Operational Safety and Environmental Protection
2 Maintenance Safety Regulations
3 Servicing and Inspection
4 DFG/TFG maintenance checklist
5 DFG maintenance checklist
6 TFG maintenance checklist
7 Coolant specification
8 Consumables
9 DFG fuel specifications
10 Lubrication chart
10.1 Lubrication chart - DFG/TFG
11 Maintenance and repairs
11.1 Preparing the truck for maintenance and repairs
11.2 Starting aid
11.3 Servicing the engine - TFG 316s/320s
11.4 Engine servicing - DFG 316s/320s
11.5 Checking the coolant concentration
11.6 Filling the cooling circuit
11.7 Cleaning/replacing the air filter cartridge
11.8 Checking the wheel attachment and air pressure
11.9 Hydraulic system
11.10 Electrical system
11.11 Relay layout
12 Exhaust system
13 Restoring the truck to service after cleaning or repairs
14 Decommissioning the industrial truck
14.1 Prior to decommissioning
14.2 During decommissioning:
14.3 Returning the truck to operation after decommissioning
15 Periodic safety checks and after unusual events
16 Final de-commissioning,disposal
17 HUSS FS - MK Series Diesel Particle Filter Operating Instructions
17.1 Important General Instructions
17.2 Important safety instructions
17.3 Functional description
17.4 HUSS Control Operation
17.5 HUSS Control Operating Instructions
17.6 Regeneration
17.7 Maintenance .
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316S-320S.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 316S (07.2008-08.2009)
DFG 320S (07.2008-08.2009)
TFG 316S (07.2008-08.2009)
TFG 320S (07.2008-08.2009)
Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)
Operating Manual, PDF, 113 Pages
Contents:
A Correct Use and Application
B Truck Description
1 Application
2 Assemblies and Functional Description
2.1 Truck
2.2 Load handler
3 Standard Version Specifications
3.1 DFG/TFG 316s/320s Specifications
4 Identification points and data plates
4.1 Truck data plate
4.2 Truck load chart
4.3 Attachment load chart
C Transport and Commissioning
1 Transport
2 Lifting by crane
3 Securing the truck during transport
4 Using the truck for the first time
5 Operating the truck withoutits own drive system
D Fuelling the Truck
1 Safety regulations for handling diesel fuel and LPG
2 Filling with diesel
3 Replace the LPG bottle
E Operation
1 Safety Regulations for the Operation of Forklift Trucks
2 Controls and Displays
3 Operating the lift and tilt mechanisms (o)
4 Twin Pedal Operation (o)
5 Tests and tasks to be performed before starting the truck
6 Starting up the truck
6.1 Adjusting the driver’s seat
6.2 Adjusting the steering column
6.3 Seat belt
7. Starting the truck
7.1 Starting procedure for the TFG
7.2 Starting procedure for the DFG
7.3 Operating Error Displays
7.4 Switching off the engine
8 Industrial Truck Operation
8.1 Safety regulations for truck operation
9 Travel
9.1 Steering
9.2 Brakes
10 Mast and Attachment Operation
10.1 Controlling the speed of the lifting device
10.2 Lifting, transporting and depositing load units
11 Transporting loads
12 Hazardous situations
12.1 Parking the truck safely
13 Engine bonnet and service covers
13.1 Service covers
13.2 Towing the truck
13.3 Towing trailers
14 Troubleshooting
F Truck Maintenance
1 Operational Safety and Environmental Protection
2 Maintenance Safety Regulations
3 Servicing and Inspection
4 DFG/TFG maintenance checklist
5 DFG maintenance checklist
6 TFG maintenance checklist
7 Coolant specification
8 Consumables
9 DFG fuel specifications
10 Lubrication chart
10.1 Lubrication chart - DFG/TFG
11 Maintenance and repairs
11.1 Preparing the truck for maintenance and repairs
11.2 Starting aid
11.3 Servicing the engine - TFG 316s/320s
11.4 Engine servicing - DFG 316s/320s
11.5 Checking the coolant concentration
11.6 Filling the cooling circuit
11.7 Cleaning/replacing the air filter cartridge
11.8 Checking the wheel attachment and air pressure
11.9 Hydraulic system
11.10 Electrical system
11.11 Relay layout
12 Exhaust system
13 Restoring the truck to service after cleaning or repairs
14 Decommissioning the industrial truck
14.1 Prior to decommissioning
14.2 During decommissioning:
14.3 Returning the truck to operation after decommissioning
15 Periodic safety checks and after unusual events
16 Final de-commissioning,disposal
17 HUSS FS - MK Series Diesel Particle Filter Operating Instructions
17.1 Important General Instructions
17.2 Important safety instructions
17.3 Functional description
17.4 HUSS Control Operation
17.5 HUSS Control Operating Instructions
17.6 Regeneration
17.7 Maintenance .
