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Jungheinrich Fork Truck DFG540 DFG545 DFG550 TFG540 TFG545 TFG550 Workshop Service Repair Manual

Jungheinrich Fork Truck DFG540 DFG545 DFG550 TFG540 TFG545 TFG550 Workshop Service Repair Manual

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  • Model
    DFG Series
  • Manufactured by
    Jungheinrich
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Product Description

The DFG/TFG 540/545/550 Series Forklift Trucks, manufactured from August 2008 onwards, represent robust and reliable heavy-duty counterbalance equipment designed for demanding industrial applications. These models, including the DFG540, DFG545, DFG550, TFG540, TFG545, and TFG550, are engineered with a focus on powerful performance, operator comfort, and exceptional reliability. Key features include advanced hydraulic systems, powerful internal combustion engines, and durable construction, making them a strong choice in the competitive material handling market. The reputation for engineering excellence is evident in the series' strong performance and efficiency.

This comprehensive Workshop Service Repair Manual provides factory-authorized procedures, technical data, and diagrams essential for the efficient operation and maintenance of your forklift. Covering a wide range of systems including the powertrain, chassis, and electrical and hydraulic systems, this manual offers detailed guidance on scheduled maintenance, diagnostic procedures, troubleshooting, and component repair and overhaul. With 753 pages of detailed information, it is an indispensable resource for owners, mechanics, and technicians seeking to maintain and repair DFG/TFG 540, 545, and 550 series forklifts. The manual also includes operating instructions and is presented in a searchable format for quick information retrieval.

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540/550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540 (08.2008-Up)
DFG 545 (08.2008-Up)
DFG 550 (08.2008-Up)
TFG 540 (08.2008-Up)
TFG 545 (08.2008-Up)
TFG 550 (08.2008-Up)

Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)

Operating Instructions, DFG/TFG 540-550 08.2008-10.2009, PDF, 121 Pages
Operating Instructions, DFG/TFG 540-550 11.2009 and Up, PDF, 172 Pages

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540/550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540 (08.2008-Up)
DFG 545 (08.2008-Up)
DFG 550 (08.2008-Up)
TFG 540 (08.2008-Up)
TFG 545 (08.2008-Up)
TFG 550 (08.2008-Up)

Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)

Operating Instructions, DFG/TFG 540-550 08.2008-10.2009, PDF, 121 Pages
Operating Instructions, DFG/TFG 540-550 11.2009 and Up, PDF, 172 Pages

What's Included:

  • Complete factory service manual in PDF format
  • Step-by-step repair procedures with detailed illustrations
  • Wiring diagrams and electrical schematics
  • Troubleshooting guides and diagnostic procedures
  • Maintenance schedules and specifications
  • Printable pages for workshop use
  • Searchable text for quick navigation
  • Compatible with all devices (PC, Mac, tablets, smartphones)