Clark GEX20 GEX25 GEX30S GEX30 GEX32 Forklift Truck Workshop Service & Repair Manual With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently. Covers the entire vehicle from start to finish, below is the topics this manual covers, an absolute wealth of information at your fingertips. Model Covered: Clark GEX20, GEX25, GEX30S, GEX30, GEX32 Forklift Trucks Service Manual Covers: SA SAFE MAINTENANCE 1. Safety 2. Lifting, Jacking, and Blocking 3. Towing PS PERIODIC SERVICE 1. Maintenance Schedule 2. Planned Maintenance 3. The PM Inspection Form 12 BATTERY 1. Battery Service 13 WIRING, SWITCHES, AND INSTRUMENTS 1. Schematic Electric Circuit Diagrams 2. General Electrical Service Tips 3. Wiring and Cables 4. Switches and Sensors 5. Instrument Panel 16 ELECTRIC MOTORS 1. Motor Specifications And Descriptions 2. Drive Motors Overhaul 3. Pump Motor Overhaul 17 ELECTRICAL CONTACTORS 1. Contactors Specifications and Overhaul 19 MOTOR CONTROLS 1. Description 2. Control Programming 3. Control troubleshooting 4. GEX Factory Control Settings 20 DRIVE AXLE 1. Specification and description of drive axle 2. Troubleshooting of wheel drive axle 3. General operation of drive axle 4. Disassembly and Reassembly of drive axle 5. Disassembly and Reassembly of axle end 6. Adjustment 22 WHEELS AND TIRES 1. Wheels & Tires Specifications and Description 2. Pneumatic Wheels and Tires 23 BRAKE SYSTEM 1. Brake System Specifications and Descriptions 2. Service Brake Troubleshooting 3. Brake Pedal Linkage & Adjustments 4. Brake Bleeding 5. Pedal and Master Cylinder Service 6. Parking Brake Service 25 STEERING COLUMN AND GEAR 1. Steering System Specifications and Description 2. Steering System Troubleshooting 3. Steering Column Removal and Installation 4. Steering System Relief Pressure Check and Adjustment 5. Steering Gear Overhaul 26 STEERING AXLE 1.Steering Axle Specifications and Description 2. Steering Wheel Bearing Maintenance and Adjustment 3. Steering Axle Removal and Installation 4. Steering Axle Overhaul 5. Steering Cylinder Removal and Installation 6. Steering Cylinder Overhaul 7. Pivot-Turn Steering Axle Maintenance 29 HYDRAULIC SUMP, FILTERS, AND PUMP 1. Main Hydraulic Sump, Filters, and Pump Specifications and Description 2. Main Hydraulic Pump Troubleshooting 3. Main Hydraulic Removal and Installation 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT 1. Hydraulic Control Valve/Lift Circuit Specifications and Description 2. Hydraulic Schematic 3. Hydraulic System Troubleshooting 4. Hydraulic System Pressure Checks and Adjustments 5. Hydraulic Control Valve Removal and Replacement 32 TILT CYLINDERS 1. Tilt Cylinder Specifications and Description 2. Tilt Cylinder Checks and Adjustments 3. Tilt Cylinder Removal and Replacement 4. Tilt Cylinder Overhaul 34 UPRIGHTS 1. Upright Specifications and Description 2. Troubleshooting 3. Upright Inspection 4. Carriage and Upright Roller Clearance Checks and Shim Adjustments 5. Cylinder Removal, Shimming, Overhaul and Replacement 6. Upright Chain Inspection, Adjustment, and Replacement 7. Fork and Carriage Removal and Replacement 8. Upright Removal and Replacement 38 COUNTERWEIGHT AND CHASSIS 1. Counterweight Specifications and Description 2. Counterweight Removal and Installation 3. Overhead Guard Removal and Installation 4. Floor Plate, Seat, and Seat Deck Removal and Installation 40 SPECIFICATIONS 1. Nameplate and Decals 2. General Specifications 3. Hydraulic Fitting Tightening Procedure This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. You can also print this entire manual if you would like to have a hardcopy. The ONLY Workshop Service Manual You Will Ever Need. Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual within minutes of placing your order via Instant Download on completion of payment via our safe & secure payment processor. We accept ALL major credit/debit cards/PayPal. Smart, Convenient, Fast! - Download Today! If you are looking for a specific manual & cant find it then either search our shop (link also above) or contact our customer support team via the Contact Seller link with details of the required manual & we will do our absolute best to find it for you as we have one of the biggest manual databases online. Thanks For Visiting Our Page & Have A Nice Day!