This manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. APPLICABLE MODELS : MAN D2848 LXE / LE 401 / 403 / 405 MAN D2840 LXE / LE 401 / 402 / 407 MAN D2842 LYE / LZE / LE 401 / 402/ 403 / 406 / 408 / 411 / 412 / 413 TABLE OF CONTENTS : Instruction Safety instructions Trouble shooting table General information on the overhaul of engines Commissioning after engine overhaul Engine views, D 2848 LE401 Engine views, D 2840 LE401 Engine views, D 2842 LE406 Cross section of engine Longitudinal section of a D 2842 LE 401 engine Schematic diagram of engine lubrication system Schematic diagram of cooling system Schematic diagram of fuel system Fuel system Checking and adjusting start of fuel delivery Fuel injection pump Removing and installing injection pump Removing and installing fuel injectors Checking and repairing fuel injectors Cleaning fuel prefilter Changing fuel filter cartridges Cooling system Draining and filling with coolant Removing and installing thermostats and water pump Repairing water pump Cleaning cooling system Removing and installing heat exchanger Removing and installing pipe cluster for heat exchanger Checking and repairing pipe cluster for heat exchanger Cleaning heat exchanger pipe set Changing impeller of raw water pump Removing and installing raw-water pump Lubrication Changing oil filter Removing and installing oil cooler Removing and installing oil pump Removing and installing oil spray nozzle Flywheel Removing and installing vibration damper, changing front crankshaft seal Removing and installing flywheel, replacing gear ring Removing and installing crankshaft seal (flywheel end) Exchanging bearing race Crankshaft seals Intake / exhaust system Removing and installing intake manifold Maintaining air filter Removing and installing exhaust manifold with 8-hole-flange Removing and installing exhaust manifold with 4-hole-flange Turbocharger, trouble shooting Checking the charge-air pressure Removing and installing turbocharger Checking axial and radial play of turbocharger rotor shaft Waste gates Exchanging charge-air pressure relief valve Cylinder head Removing and installing cylinder head Setting valve clearance Removing and installing rocker arms Removing and installing valves Removing and installing valve guides Replacing valve seat insert Reworking valve seat Refacing valves Checking compression Valve timing Removing and installing timing case Removing and installing camshaft Checking valve timing Repairing tachometer drive (angle drive) Crankgear, pistons Removing and installing crankshaft Pistons Removing and installing piston with connecting rod Detaching piston from and attaching to connecting rod checking - changing connecting rod Removing, installing and changing piston rings Replacing cylinder liners Measuring piston protrusion Attachments Removing and installing starter V-belts Removing and installing power take-off for raw-water pump Removing and installing power take-off for hydraulic pump Electrical system Coolant level probe Intake air pre-heater Transmitters Special tools Index Language : English Requirements : PDF Reader Total pages : 180+ This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need or all manual. → This Manual PDF Compatible with All version Windows PC OS, MAC OS and Linux OS. → Compression utility needed to extract it first, if PDF locate in the archive (e.g. 7-zip). → All pages are printable, so run off what you need & take it with you into the garage or workshop. Related Searches : MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine Service Manual PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine Repair Manuals PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine Workshop Manual PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine Shop Manual PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine Factory Service Manual PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine FSM PDF Download MAN D2848-LXE D2840-LXE D2842-LYE Marine Diesel Engine OEM Manual PDF Download