Polaris Snowmobile Service Manual, Repair Manual Model Years Covered: 2000 2001 2002 2003 2004 2005 120 XC SP 120 PRO X

2000 2001 2002 2003 2004 2005 120 XC SP
2004-2005 120 PRO X

Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your Polaris snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)!

The Polaris snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.

All chapters in the Polairs service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.

Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem.

====================================================
BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A POLARIS SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL).
====================================================

SECTION 1 - GENERAL INFORMATION & SPECIFICATIONS

General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 600 Miles)
After Break-In Checkup Checklist
Engine Specifications
Cylinder Head Volume Specifications
Engine Piston Travel Versus Crank Angle Chart
Crankshaft RunoutiRepair Specifications
Fraction/Decimal Conversions
M M/I N. Conversions
Torque Conversions (ft-Ib/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
Engine Torque Patterns
Power Valve (APV) System
Oil Consumption Specifications
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions


SECTION 2 - ENGINE

Troubleshooting Engine Carbureted Models
Troubleshooting Engine EFI Models
Troubleshooting Engine Models

SECTION 3 - ENGINE-RELATED ITEMS

Water Pump
Pressure Testing Engine
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil lFilter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Turbocharger/lntercooler if applicable
Power Valve (APV) System
Exhaust Controlled Timing (ECT) System

SECTION 4 - FUEL SYSTEMS

Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)


SECTION 5 - ELECTRICAL SYSTEMS

Ignition System
Throttle Position Sensor
Throttle Position Sensor
Testing Main Wiring Harness
Voltage Regulator Test
Testing Low-Oil Light Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Components
Emergency Stop Switch Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brake light Switch
Headlight Dimmer Switch
Testing Speedometer Sensor
Testing accessories
Troubleshooting Servomotor

SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS

Drive Trainl Tracki Brake Systems
Drive Chain and Sprockets
Drive Chain, Track, and Driveshaft
Brake System
Drive Belt
Drive Clutch
Drive ClutchlDriven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive ClutchlDriven Pulley
Troubleshooting Drive Belt

SECTION 7 - REAR SUSPENSION

Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Air Shocks
Pressurizing Rebuildable Shocks

SECTION 8 - STEERING AND BODY

Steering and Body
Steering Post
Ski Wear Bar
Tie Rods/Steering Link
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat Cushion
TaillightiBrakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Chassis/Rear Bumper/Snow flap
Headlight Assembly
Adjusting Headlight Aim

LANDING PAGE TAGS:

Service Manual, Repair Manual, How To Guide, Handbook, Download pdf, Workshop Manual, Shop Manual, Study Guide, Technical Hand Book 2000 2001 2002 2003 2004 2005 00 01 02 03 04 05