This comprehensive factory service and repair manual provides detailed instructions for maintaining and repairing your 2009 Polaris SPORTSMAN XP 550 and SPORTSMAN XP 550 EPS ATV. The manual covers a wide range of topics, from routine maintenance tasks like oil changes and tire rotations to more complex repairs involving the engine, transmission, and electrical system. You will find detailed instructions with clear diagrams and illustrations to guide you through every step of the repair process.
This manual includes in-depth information on a variety of components, including:
* **Engine:** Carb, intake, heads, camshaft, cam, valve train, block, pistons, rings, rods, crankshaft, crank, oil pump, pan, ignition, fasteners, gaskets, bearings, damper, machining, balancing, parts, lifter, distributor, spark plugs, spark plug wires.
* **Transmission:** Oil change, transmission change, fluid change, motor mounts, clips, heat exchanger, plug wires, air seals, timing, muffler, downpipe, cat, catalytic converter, exhaust, headers, heat wrap.
* **Fuel System:** Fuel pump, replacement, pushrod, pressure plate, clutch, flywheel, seals, valves, valve stems.
* **Drivetrain:** Tires, rotate, rotate tires, alignment, timing gear, crank pulley, air deflector, air hose, clutch hose, brake hose, brakes, change brakes, brake pads, brake shoes, rotor, rotor replacement, clutch lines, head gasket, piston ring, main bearings, cam bearings, timing chain, valve locks, freeze plugs, freon, radiator, radiator fan, oil radiator, oil cooling, push rods, intake valves, exhaust valves, valve guides, valve springs, piston pin bushings, bushings, ring set, axles, shift linkage, short shifter, shifter cable.
* **Electrical System:** Engine harness, wiring harness, wiring diagrams, sensors, oil sensor, pressure sensor, oil pressure sensor, volt meter, air screw, body plug, banjo bolt, body tappet, band nut, cam salai, cam bolt, rotor puller, wrench, rotor bolt, balance spring.
* **Cooling System:** Cylinder, gasket, insulator, carburetor, muffler, exhaust gasket, crankcase, pin, crank shaft seal, snap ring, piston ring, piston pin, thrust washer, clutch shoe, clutch case, transfercase, transfer case, transfer plate, plug cap, grommet, spacer, recoil assembly, ratchet, carburetor assembly, diaphragm, pump, spring, inlet valve, welch plug, throttle shaft, choke shaft, choke valve, air filter, air filter replacement, fan cover, filter cover, filter housing, sleeve, choke lever, switch assembly, assembly, recoil starter, starter replacement, battery, battery replacement.
* **Fuel System:** Fuel pump replacement, fuel pump, fuel filter, fuel filter replacement, fuel pipe, puller assembly, hinge, door hinge, door panels, dashboard, dash replacement.
* **Body:** Air bags, CD player replacement, factory replacement, glovebox, center console, console replacement, interior lighting, lights, HID, projector, headlight replacement, taillight replacement, bulb replacement, fogs, foglight, foglight replacement, third brake light, trim, trim replacement, tun signal, catalytic converter, headers, manifold, oxygen sensor, air filter, cold air intake, PCV, AC condenser, ACC cabin filter, heater system, cooling system, coolant hose, fan shroud, radiator, fuel filter, fuel injector, fuel screen, ignition coil, spark plug wires, alternator, alternator pulley, starter, clutch kit, clutch slave cylinder, clutch master cylinder, flywheel, axle assembly, axle shafts, CV boots, hubs, bearings.
The Polaris SPORTSMAN XP 550, a name synonymous with power and versatility, is a rugged ATV designed for traversing diverse terrains with ease. Its 550cc, liquid-cooled, single-cylinder engine delivers impressive power and torque, allowing it to tackle challenging trails and demanding tasks. The SPORTSMAN XP 550 also boasts a robust chassis, with a durable steel frame and independent suspension, providing a smooth and comfortable ride. This ATV features a host of user-friendly features, including electric start, automatic transmission, and a handlebar-mounted instrument panel that displays essential information like speed, RPM, and fuel gauge. The SPORTSMAN XP 550 is available in both manual and electronic power steering (EPS) models, allowing riders to choose the level of assistance that best suits their preferences and riding conditions.
Furthermore, the SPORTSMAN XP 550 offers numerous customization options to enhance its functionality and cater to specific needs. Its generous cargo space, with a large front rack and rear cargo box, allows riders to transport tools, gear, and supplies effortlessly. The ATV's towing capacity allows for hauling trailers or implements, enhancing its versatility for work or recreational purposes. The SPORTSMAN XP 550 offers a range of available accessories, including winches, brush guards, and aftermarket tires, allowing riders to tailor their ATV for specific applications. Whether navigating challenging trails, tackling demanding chores, or simply enjoying a leisurely ride, the Polaris SPORTSMAN XP 550 stands as a reliable and capable companion, ready to take on any adventure.