This service repair manual covers the BOMAG BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3 single drum rollers. These heavy single drum rollers are engineered for the demanding tasks of soil and asphalt compaction. Featuring a DEUTZ Diesel engine and hydrostatic drive system, these machines are designed for robust performance and reliability in construction environments. The generation 3 models incorporate advanced operational systems including travel, vibration, steering, braking, and electrical systems, along with Anti Spin Control (ASC) for enhanced maneuverability and safety.
This manual provides comprehensive guidance for the maintenance and repair of your BOMAG single drum roller. It details essential procedures, technical specifications, and troubleshooting information for all major systems, including the travel system, vibration system, steering system, braking system, and electrical system. Refer to the specific sections for maintenance intervals, lubrication, cooling system service, and valve adjustments. This resource is intended to assist owners, mechanics, and technicians in ensuring the optimal performance, longevity, and safe operation of these compaction machines.
Single Drum Rollers
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword A 1
Documentation A 2
General A 4
List of components B 1
Technical data B 2
Maintenance C1
Maintenance table C2
DEUTZ Diesel engine D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Checking and adjusting the valve clearance D 6
Plug-in injection pump D 8
Travel system E 1
Travel pump E 4
Servo control E 15
Multi-function valves E 17
Charge pressure relief valve E 20
Axle drive motor E 21
Drum drive motor with reduction gear E 23
Flushing valve E 26
Trouble shooting travel system ETr 1
Vibration F 1
Vibration pump F 4
Control F 8
High pressure protection F 8
Charge pump F 8
Vibration motor F 9
Trouble shooting vibration FTr 1
Steering G 1
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Trouble shooting steering GTr 1
Electrical system H 1
Power supply H 2
Ignition and starter circuit H 4
Fault monitoring board H 7
Brakes H 11
Speed range selector H 14
Anti Spin Control (ASC) H 18
Vibration H
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
Single Drum Rollers
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword A 1
Documentation A 2
General A 4
List of components B 1
Technical data B 2
Maintenance C1
Maintenance table C2
DEUTZ Diesel engine D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Checking and adjusting the valve clearance D 6
Plug-in injection pump D 8
Travel system E 1
Travel pump E 4
Servo control E 15
Multi-function valves E 17
Charge pressure relief valve E 20
Axle drive motor E 21
Drum drive motor with reduction gear E 23
Flushing valve E 26
Trouble shooting travel system ETr 1
Vibration F 1
Vibration pump F 4
Control F 8
High pressure protection F 8
Charge pump F 8
Vibration motor F 9
Trouble shooting vibration FTr 1
Steering G 1
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Trouble shooting steering GTr 1
Electrical system H 1
Power supply H 2
Ignition and starter circuit H 4
Fault monitoring board H 7
Brakes H 11
Speed range selector H 14
Anti Spin Control (ASC) H 18
Vibration H
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
