This manual provides comprehensive service and repair information for Sportster XL models, specifically the XL883 and XL1200 variants, covering the production years 2004, 2005, and 2006. These motorcycles represent the Late Evolution Engine Era, featuring the iconic air-cooled V-twin engine available in 883cc and 1200cc displacements. Known for their distinctive styling and rider-focused experience, these Sportsters are a significant part of heritage. This manual is designed to assist owners and mechanics in maintaining and repairing these machines, ensuring their continued performance and reliability.
The scope of this Service and Repair Manual is extensive, encompassing over 460 pages of detailed procedures and technical specifications in English. It covers all major systems, including engine top and bottom ends, primary drive, transmission, fuel system, electrical systems with wiring diagrams, chassis components like wheels, tires, suspension, and brakes, as well as bodywork. The manual details routine maintenance, tune-ups, and in-depth repair procedures, including complete engine and transmission rebuilds, suspension servicing, and brake system maintenance. Troubleshooting guides and special tool identification are also provided, making it an indispensable resource for DIY enthusiasts and professional technicians alike.
2004 2005 2006 Harley Davidson Sportster Service and Repair Manual
OVER 460 PAGES IN PDF FILE FORMAT
COVERS ALL XL MODELS 883 1200
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine Top End
Engine Lower End
Primary Drive, Clutch & External Shift Mechanism
Transmission & Internal Shift Mechanism
Fuel, Emission Control & Exhaust Systems
Electrical System
Ten Wheels, Tires & Drive Belt
Front Suspension & Steering
Rear Suspension
Thirteen Brakes
Body
ifteen Index
Sixteen Wiring Diagrams
1.PDF FILE FORMAT(ENGLISH)
2.INSTANT DELIVERY VIA EMAIL
3.PRINTABLE
4.PAYPAL THE SAFE,SECURE AND EASY WAY TO PAY
5.NO MORE GREASY MANUALS WITH TORN AND MISSING PAGES.
6.NO MORE WAITING FOR A WEEK OR MORE ON THE POSTAL SERVICE WHEN YOU NEED IT NOW!
7.CLICK ON GREEN DOWNLOAD BUTTON ABOVE TO PURCHASE SECURELY VIA PAYPAL
We have been selling quality digital downloads on the web for years, so you can buy with confidence!!
STORE TAGS
overhaul, pads, four, coolant change,camshaft, instructions, tire, plastics, which engine oil, bore, charging, operation, starter, diagram, transmission, main jet, ,assemby,disassembly,alternator,wiring,generator,70,90,125,175,200,250,300,350,400,420,450,70,500,550,650,680,700,750,800,900,1000,1100,IQ,FE,FM,XX,XP,Shovelhead, Sportster,Softail,Touring,Twin Cam, RZR,EX,TwinStar,Rebel,NightHawk,Quality,Instant Download.1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
2004 2005 2006 Harley Davidson Sportster Service and Repair Manual
OVER 460 PAGES IN PDF FILE FORMAT
COVERS ALL XL MODELS 883 1200
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine Top End
Engine Lower End
Primary Drive, Clutch & External Shift Mechanism
Transmission & Internal Shift Mechanism
Fuel, Emission Control & Exhaust Systems
Electrical System
Ten Wheels, Tires & Drive Belt
Front Suspension & Steering
Rear Suspension
Thirteen Brakes
Body
ifteen Index
Sixteen Wiring Diagrams
1.PDF FILE FORMAT(ENGLISH)
2.INSTANT DELIVERY VIA EMAIL
3.PRINTABLE
4.PAYPAL THE SAFE,SECURE AND EASY WAY TO PAY
5.NO MORE GREASY MANUALS WITH TORN AND MISSING PAGES.
6.NO MORE WAITING FOR A WEEK OR MORE ON THE POSTAL SERVICE WHEN YOU NEED IT NOW!
7.CLICK ON GREEN DOWNLOAD BUTTON ABOVE TO PURCHASE SECURELY VIA PAYPAL
We have been selling quality digital downloads on the web for years, so you can buy with confidence!!
STORE TAGS
overhaul, pads, four, coolant change,camshaft, instructions, tire, plastics, which engine oil, bore, charging, operation, starter, diagram, transmission, main jet, ,assemby,disassembly,alternator,wiring,generator,70,90,125,175,200,250,300,350,400,420,450,70,500,550,650,680,700,750,800,900,1000,1100,IQ,FE,FM,XX,XP,Shovelhead, Sportster,Softail,Touring,Twin Cam, RZR,EX,TwinStar,Rebel,NightHawk,Quality,Instant Download.1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015