This manual covers the Komatsu HD325-6 (2WD and 4WD variants) and HD405-6 dump trucks, renowned for their robust engineering and reliability in demanding construction and mining environments. Komatsu's expertise in heavy machinery ensures these vehicles are built for performance and longevity. The '-6' designation signifies a generation of advanced design, incorporating features such as ABS, ASR-II, and ARSC to enhance operational safety and efficiency. These trucks are engineered for significant payload capacity, making them essential assets for heavy-duty hauling operations.
This comprehensive English-language manual provides essential information for owners, operators, and technicians. It includes detailed Service Repair, Field Assembly, and Operation & Maintenance procedures, covering everything from initial chassis and body assembly to routine maintenance, lubrication, and troubleshooting. With step-by-step repair instructions, diagrams, and specifications, this resource empowers users to perform self-repairs, optimize performance, and ensure the longevity of their Komatsu equipment. The manual is designed to be fully searchable and printable, offering deep technical insights for effective maintenance and peak operational realization.
THIS MANUAL CONSIST OF THE FOLOWING THREE SEPARATE PORTIONS:
1. KOMATSU HD325-6, HD405-6 DUMP TRUCK SERVICE REPAIR MANUAL
2. KOMATSU HD325-6, HD405-6 DUMP TRUCK FIELD ASSEMBLY MANUAL
3. KOMATSU HD325-6, HD405-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL
This manual contains deep information about maintaining, assembly, disassembly and servicing your KOMATSU HD325-6, HD405-6 DUMP TRUCK. it also help you realize peak performance through effective, economical and safe machine operation and maintenance.
MACHINE MODEL SERIAL NUMBER:
=========
HD325-6 (2WD) - S/N: 5001 and up
HD325-6 (2WD) - S/N: 5680 and up
HD325-6W (4WD) - S/N: 5001 and up
HD325-6W (4WD) - S/N: 5706 and up
HD405-6 - S/N: 1001 and up
HD405-6 - S/N: 1055 and up
HD325-6, HD405-6 mounts the SAA6D140E-2 or SAA6D140E-3 or SA6D140-1 or SAA6D140-2 engine.
For details of the engine, see the 6D140-2 or 140-3 or 6D140-1 Series Engine Shop Manual.
______________________________
The service repair manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
The Field Assembly Manual provides you with everything you need to know in order to assembly your KOMATSU HD325-6, HD405-6 DUMP TRUCK safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
SERVICE REPAIR MANUAL CONTENTS:
=========
01 GENERAL
10 STRUCTURE AND FUNCTION
20 TESTING AND ADJUSTING
30 DISASSEMBLY AND ASSEMBLY
40 MAINTENANCE STANDARD
90 OTHERS
OPERATION & MAINTENANCE MANUAL CONTENTS:
=========
FOREWORD
SAFETY INFORMATION
INTENDED USE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY INFORMATION
SAFETY LABLES
GENERAL PRECAUTIONS
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS WITH TIRES
OPERATION
GENERAL VIEW
EXPLANATION OF COMPONENTS
OPERATION
DETERMINING AND MAINTAINING TRAVEL ROAD
TRANSPORTATION
COLD WEATHER OPERATION
LONG-TERM STORAGE
TROUBLESHOOTING
MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
WEAR PARTS
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
SPECIFICATIONS
OPTIONS, ATTACHMENTS
HANDLING PAYLOAD METER
SELECTING DUMP BODY
TACHOGRAPH (TCO 15-6)
REVO TACHOGRAPH (TCO 15-7)
USING DIFFERENTIAL LOCK
OPERATION OF ABS AND ABS/ASR
HANDLING AUTO-GREASING SYSTEM
ARSC (AUTOMATIC RETARDER SPEED CONTROL)
ASR-II (AUTOMATIC SPIN REGULATOR II)
HANDLING OIL FILTER CUATION
INDEX
FIELD ASSEMBLY MANUAL CONTENTS:
=========
HD325-6/HD405-6
LIFTING UP CHASSIS ASSEMBLY
INSTALLING FRONT AXLE
INSTALLING FRONT TIRES
INSTALLING REAR TIRES
INSTALLING RIGHT FRONT LIGHT ASSEMBLY
INSTALLING GUARDS
INSTALLING CATWALK AND GUARD
ASSEMBLING RIGHT PLATFORM
INSTALLING MIRRORS
INSTALLING BODY PINS
ADJUSTING BODY SHIMS
INSTALLING BODY ACCESSORIES
INSTALLING BODY GUARDS
HD325-6
PREPARATION WORK
ASSEMBLY OF SPLIT BODY
WELDING BODY
WELDING BODY PROTECTOR
HD405-6
PREPARATION WORK
ASSEMBLY OF SPLIT BODY
WELDING BODY
WELDING BODY PROTECTOR
APPENDIX
FIELD ASSEMBLY INSPECTION REPORT
=============
** Model Specification: KOMATSU HD325-6, HD405-6 DUMP TRUCK
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipod, Android etc
=============
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
This manual can be viewed on any computer, as well as zoomed and printed.
Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.
INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.
WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.
YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$$$$$
BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
THIS MANUAL CONSIST OF THE FOLOWING THREE SEPARATE PORTIONS:
1. KOMATSU HD325-6, HD405-6 DUMP TRUCK SERVICE REPAIR MANUAL
2. KOMATSU HD325-6, HD405-6 DUMP TRUCK FIELD ASSEMBLY MANUAL
3. KOMATSU HD325-6, HD405-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL
This manual contains deep information about maintaining, assembly, disassembly and servicing your KOMATSU HD325-6, HD405-6 DUMP TRUCK. it also help you realize peak performance through effective, economical and safe machine operation and maintenance.
MACHINE MODEL SERIAL NUMBER:
=========
HD325-6 (2WD) - S/N: 5001 and up
HD325-6 (2WD) - S/N: 5680 and up
HD325-6W (4WD) - S/N: 5001 and up
HD325-6W (4WD) - S/N: 5706 and up
HD405-6 - S/N: 1001 and up
HD405-6 - S/N: 1055 and up
HD325-6, HD405-6 mounts the SAA6D140E-2 or SAA6D140E-3 or SA6D140-1 or SAA6D140-2 engine.
For details of the engine, see the 6D140-2 or 140-3 or 6D140-1 Series Engine Shop Manual.
______________________________
The service repair manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.
The Field Assembly Manual provides you with everything you need to know in order to assembly your KOMATSU HD325-6, HD405-6 DUMP TRUCK safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
SERVICE REPAIR MANUAL CONTENTS:
=========
01 GENERAL
10 STRUCTURE AND FUNCTION
20 TESTING AND ADJUSTING
30 DISASSEMBLY AND ASSEMBLY
40 MAINTENANCE STANDARD
90 OTHERS
OPERATION & MAINTENANCE MANUAL CONTENTS:
=========
FOREWORD
SAFETY INFORMATION
INTENDED USE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY INFORMATION
SAFETY LABLES
GENERAL PRECAUTIONS
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS WITH TIRES
OPERATION
GENERAL VIEW
EXPLANATION OF COMPONENTS
OPERATION
DETERMINING AND MAINTAINING TRAVEL ROAD
TRANSPORTATION
COLD WEATHER OPERATION
LONG-TERM STORAGE
TROUBLESHOOTING
MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
WEAR PARTS
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
SPECIFICATIONS
OPTIONS, ATTACHMENTS
HANDLING PAYLOAD METER
SELECTING DUMP BODY
TACHOGRAPH (TCO 15-6)
REVO TACHOGRAPH (TCO 15-7)
USING DIFFERENTIAL LOCK
OPERATION OF ABS AND ABS/ASR
HANDLING AUTO-GREASING SYSTEM
ARSC (AUTOMATIC RETARDER SPEED CONTROL)
ASR-II (AUTOMATIC SPIN REGULATOR II)
HANDLING OIL FILTER CUATION
INDEX
FIELD ASSEMBLY MANUAL CONTENTS:
=========
HD325-6/HD405-6
LIFTING UP CHASSIS ASSEMBLY
INSTALLING FRONT AXLE
INSTALLING FRONT TIRES
INSTALLING REAR TIRES
INSTALLING RIGHT FRONT LIGHT ASSEMBLY
INSTALLING GUARDS
INSTALLING CATWALK AND GUARD
ASSEMBLING RIGHT PLATFORM
INSTALLING MIRRORS
INSTALLING BODY PINS
ADJUSTING BODY SHIMS
INSTALLING BODY ACCESSORIES
INSTALLING BODY GUARDS
HD325-6
PREPARATION WORK
ASSEMBLY OF SPLIT BODY
WELDING BODY
WELDING BODY PROTECTOR
HD405-6
PREPARATION WORK
ASSEMBLY OF SPLIT BODY
WELDING BODY
WELDING BODY PROTECTOR
APPENDIX
FIELD ASSEMBLY INSPECTION REPORT
=============
** Model Specification: KOMATSU HD325-6, HD405-6 DUMP TRUCK
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipod, Android etc
=============
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
This manual can be viewed on any computer, as well as zoomed and printed.
Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.
INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.
WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.
YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$$$$$
BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
