This manual covers the MaxxForce 5 engine, a robust diesel engine designed for medium-duty trucks and buses, commonly found in applications like the DuraStar and CE Series vehicles. Known for its role in commercial vehicle lineups, the MaxxForce 5 is a turbocharged, intercooled 4-cylinder engine with an approximate 3.2-liter displacement. Its engineering emphasizes performance and reliability within vocational applications, featuring advanced electronic control systems and a high-pressure common rail fuel injection system.
This comprehensive documentation set includes a Service Repair Manual and a Diagnostic/Troubleshooting Manual, totaling 878 pages of information in English. It is designed to assist professional automotive technicians, fleet maintenance personnel, and dedicated DIY enthusiasts. The manuals provide detailed procedures for engine repair, covering everything from basic maintenance and component overhaul like the turbocharger and cylinder head, to complex diagnostics and troubleshooting of engine and vehicle systems, including electronic controls and emissions components. Key areas also include safety guidelines, special tool requirements, torque specifications, and understanding diagnostic trouble codes.
Navistar MaxxForce 5 Service Manual
Consist of the fOllowing manuals
ENGINE SERVICE MANUAL
Foreword
Service Diagnosis
Safety Information
Engine Systems
Mounting Engine on Engine Stand
Engine Electrical
Dual Stage Turbocharger Assembly
Manifolds and Exhaust Gas Recirculation (EGR)
High-pressure Oil System
Fuel System
Oil Cooler and Filter Housing
Oil Pan and Oil Pickup Tube
Front Cover, Vibration Damper, Oil Pump, and Cooling System
Cylinder Head and Valve Train
Rear Cover and Flywheel
Power Cylinder
Crankcase, Crankshaft, and Camshaft
In-Chassis Service - Rocker Arm Replacement
Abbreviations and Acronyms
Terminology
Appendix A Specifications
Appendix B Torques
Appendix C Special Service Tools
PAGES: 424
DIAGNOSTIC/TROUBLESHOOTING MANUAL
Foreword
Service Diagnosis
Safety Information
Engine Systems
Engine and Vehicle Features
Diagnostic Software Operation
Engine Symptoms Diagnostics
Hard Start and No Start Diagnostics
Performance Diagnostics
Electronic Control Systems Diagnostics
Diagnostic Tools and Accessories
Abbreviations and Acronyms
Terminology
Appendix A: Performance Specifications
Appendix B: Diagnostic Trouble Code (DTC) Index
Appendix C: Technical Service Information (TSI)
PAGES: 450
PERFORMANCE DIAGNOSTICS
PAGES 2
SCHEMATICS
PAGES 2
TOTAL NUMBER OF PAGES FOR ALL MANUALS:
878
FORMAT: PDF, ZIP
LANGUAGE: English
Win95/98/ME/XP/vista/7/Linux/MAC
We provide various Repair Manual, Service manual, Workshop Manual, for Cars, Trucks, Industrial Equipment, Heavy Equipment ...etc
All in a pdf and software from various kinds of
brand cars and motorcycles
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
If you are looking for a specific manual & cant
find it then contact our customer support team via
the Contact Seller link with details of the
required manual & we will do our absolute best to
acquire it for you.
Navistar MaxxForce 5 Service Manual
Consist of the fOllowing manuals
ENGINE SERVICE MANUAL
Foreword
Service Diagnosis
Safety Information
Engine Systems
Mounting Engine on Engine Stand
Engine Electrical
Dual Stage Turbocharger Assembly
Manifolds and Exhaust Gas Recirculation (EGR)
High-pressure Oil System
Fuel System
Oil Cooler and Filter Housing
Oil Pan and Oil Pickup Tube
Front Cover, Vibration Damper, Oil Pump, and Cooling System
Cylinder Head and Valve Train
Rear Cover and Flywheel
Power Cylinder
Crankcase, Crankshaft, and Camshaft
In-Chassis Service - Rocker Arm Replacement
Abbreviations and Acronyms
Terminology
Appendix A Specifications
Appendix B Torques
Appendix C Special Service Tools
PAGES: 424
DIAGNOSTIC/TROUBLESHOOTING MANUAL
Foreword
Service Diagnosis
Safety Information
Engine Systems
Engine and Vehicle Features
Diagnostic Software Operation
Engine Symptoms Diagnostics
Hard Start and No Start Diagnostics
Performance Diagnostics
Electronic Control Systems Diagnostics
Diagnostic Tools and Accessories
Abbreviations and Acronyms
Terminology
Appendix A: Performance Specifications
Appendix B: Diagnostic Trouble Code (DTC) Index
Appendix C: Technical Service Information (TSI)
PAGES: 450
PERFORMANCE DIAGNOSTICS
PAGES 2
SCHEMATICS
PAGES 2
TOTAL NUMBER OF PAGES FOR ALL MANUALS:
878
FORMAT: PDF, ZIP
LANGUAGE: English
Win95/98/ME/XP/vista/7/Linux/MAC
We provide various Repair Manual, Service manual, Workshop Manual, for Cars, Trucks, Industrial Equipment, Heavy Equipment ...etc
All in a pdf and software from various kinds of
brand cars and motorcycles
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
If you are looking for a specific manual & cant
find it then contact our customer support team via
the Contact Seller link with details of the
required manual & we will do our absolute best to
acquire it for you.
