The Hyster E004 Series represents a line of robust IC-engined forklift trucks, renowned for their engineering quality and reliability in demanding industrial and warehouse environments. These forklifts are designed to provide exceptional performance and durability, catering to a range of material handling needs with various capacity classes, including the S3.50XM, S4.00XM, S4.50XM, and S5.50XM models. The series features powerful engine options such as the GM V6-4.3L gasoline/LPG and the Perkins 1000 Series diesel, supported by advanced control systems like the MEFI-4 for optimal operation and efficiency. Hyster's legacy in material handling equipment underscores the inherent value and operational longevity expected from the E004 Series.
This comprehensive workshop service manual provides in-depth technical information for the Hyster E004 Series forklifts. It covers all essential aspects of maintenance, diagnosis, and repair, ensuring optimal performance and longevity of the equipment. The manual details procedures for the powertrain, chassis, drivetrain, hydraulics, electrical systems, and operator interface, including specific guidance on engine servicing for both GM and Perkins options, as well as the single-speed power shift transmission. Included are periodic maintenance schedules, fluid specifications, troubleshooting guides, detailed repair and overhaul instructions, and component identification, making it an indispensable resource for forklift technicians, mechanics, service centers, and owners.
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck E004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XM (S70XM)
S4.00XM (S80XM)
S4.00XM BCS (S80XM BCS)
S4.50XM (S100XM)
S4.50XM BCS (S100XM BCS)
S5.50XM (S120XM)
S5.50XMS (S120XMS)
S5.50XMSPRS (S120XMSPRS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals:
FRAME
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
HIGH ENERGY IGNITION SYSTEM
STARTER
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS-GM V6-4.3L ENGINE
GM V6-4.3L ENGINE CONTROL-DESCR / OPER
GM V6-4.3L ENGINE CONTROL-REPAIR
ELECTRONIC ENGINE CONTROL-DESC / OPER (MEFI-4)
ELECTRONIC ENGINE CONTROL-REPAIR (MEFI-4)
MASTS
LIFT CYLINDERS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck E004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XM (S70XM)
S4.00XM (S80XM)
S4.00XM BCS (S80XM BCS)
S4.50XM (S100XM)
S4.50XM BCS (S100XM BCS)
S5.50XM (S120XM)
S5.50XMS (S120XMS)
S5.50XMSPRS (S120XMSPRS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals:
FRAME
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
HIGH ENERGY IGNITION SYSTEM
STARTER
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS-GM V6-4.3L ENGINE
GM V6-4.3L ENGINE CONTROL-DESCR / OPER
GM V6-4.3L ENGINE CONTROL-REPAIR
ELECTRONIC ENGINE CONTROL-DESC / OPER (MEFI-4)
ELECTRONIC ENGINE CONTROL-REPAIR (MEFI-4)
MASTS
LIFT CYLINDERS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS