This manual covers the Sportsman Xplorer 500, Sportsman 500, Xplorer 500, and Worker 500 All-Terrain Vehicles (ATVs) produced between 1996 and 2003. It encompasses a wide array of model variants, including the Sportsman 500 RSE, Sportsman 400, Sportsman 500 DUSE, Sportsman 500 H.O., and several other special editions. These vehicles are engineered for a blend of utility and recreational trail riding, known for their robust construction and capable performance. A manufacturer with a strong heritage in powersports, has consistently delivered reliable and user-friendly ATVs, with the Sportsman line being a cornerstone of their off-road offerings.
This comprehensive service and repair manual provides essential information for maintaining and repairing these ATVs. It details procedures for engine overhauls, fuel system servicing, cooling systems, clutch and drive systems, transmission, and final drive. The manual also covers front and rear suspension, steering, braking systems, and bodywork, along with providing wiring diagrams and troubleshooting guides. With over 500 pages of detailed illustrations, exploded diagrams, and step-by-step instructions, this resource is invaluable for both DIY enthusiasts and professional mechanics seeking to ensure the optimal performance and longevity of their Sportsman ATV.
This is the COMPLETE Official Service Repair Manual for the POLARIS SPORTSMAN XPLORER 500 ATV. Production model years 1996 1997 1998 1999 2000 2001 2002 2003. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.
This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your ATV. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
MODEL COVERS:
======
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Manual Contains-
* General Information
* Troubleshooting
* Lubrication Maintenance And Tune-Up
* Engine Top End
* Engine Lower End
* Fuel System
* Cooling Systems
* Clutch/Drive Belt System
* Transmission
* Front Drive System
* Electrical System
* Front Suspension And Steering
* Rear Suspension
* Brakes
* Body
* 2001-2003 Service Information
* Index
* Wiring Diagrams
* Maintenance
* Engine
* Carburetion
* Clutching
* Final drive
* Body and steering
* Transmission
* Brakes
* Electrical
And A LOT MORE..
===========
** Model Specification: POLARIS SPORTSMAN XPLORER 500
** Model Year: 1996-2003
** Language: English
** File Format: PDF
** Total Pages: 504
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac
===========
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
This manual can be viewed on any computer, as well as zoomed and printed.
Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.
INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.
WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.
YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$
BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
This is the COMPLETE Official Service Repair Manual for the POLARIS SPORTSMAN XPLORER 500 ATV. Production model years 1996 1997 1998 1999 2000 2001 2002 2003. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.
This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your ATV. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
MODEL COVERS:
======
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Manual Contains-
* General Information
* Troubleshooting
* Lubrication Maintenance And Tune-Up
* Engine Top End
* Engine Lower End
* Fuel System
* Cooling Systems
* Clutch/Drive Belt System
* Transmission
* Front Drive System
* Electrical System
* Front Suspension And Steering
* Rear Suspension
* Brakes
* Body
* 2001-2003 Service Information
* Index
* Wiring Diagrams
* Maintenance
* Engine
* Carburetion
* Clutching
* Final drive
* Body and steering
* Transmission
* Brakes
* Electrical
And A LOT MORE..
===========
** Model Specification: POLARIS SPORTSMAN XPLORER 500
** Model Year: 1996-2003
** Language: English
** File Format: PDF
** Total Pages: 504
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac
===========
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
This manual can be viewed on any computer, as well as zoomed and printed.
Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.
INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.
WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.
YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$
BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
