This manual pertains to the Linde H-Series Type 394 Mains-powered Forklift Trucks, specifically covering models H40V, H45V, and H50V. Linde forklifts are renowned for their premium engineering, reliability, and innovative technologies, offering efficient and robust material handling solutions for demanding industrial environments. The H-Series represents Linde's commitment to quality and performance, with this Type 394 platform signifying a generation of well-established, durable equipment. This documentation serves as the Original Illustrated Factory Operating Instructions, ensuring users have access to accurate manufacturer specifications and operational guidance.
This comprehensive manual is designed to assist operators, maintenance technicians, and service personnel in understanding and maintaining their Linde H-Series forklift trucks. It covers a wide array of essential topics, including detailed operating procedures, critical safety guidelines, pre-operational checks, and specific load handling techniques. The manual also provides extensive maintenance schedules with defined service intervals, fluid specifications, and routine tasks, alongside troubleshooting guides for common electrical and hydraulic malfunctions. With high-quality illustrations and circuit diagrams, this document offers the depth required for effective operation, upkeep, and basic repair of these advanced material handling machines.
Original Illustrated Factory Operating Instructions (User Manual) for Linde Mains-powered Forklift Truck H-Series Type 394.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
H40V
H45V
H50V
Format: PDF, 181 Pages
Language: English
Contents:
1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical Description
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions before fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
Monitoring the cable reel
3. Overview
Rating plates
Vehicle overview
Controls
Indicator unit
Switch panel
Mains power equipment
4. Operation
Initial commissioning
Running-in instructions
Checks before starting work
Standard equipment
Enteringandexitingthetruck
Adjustingthedriversseat
Adjusting the steering column
Settingtheclock
Seatbelt
Traction motor (two-pedaloperation)
Driving (dual-pedal operation)
Traction engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
horn
Liftingsystemandattachments(centralleveroperation)
Liftingsystemandattachments(singleleveroperation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled
3rdauxiliaryhydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggleswitch
Adjust drivers seat withswiveldevice
Adjustingthedriversseatequippedwithairsuspension
Liftmastpositioning
Lighting
Windscreenwiper
Window heater
Driverscab
Linde Forklift Data Management (LFM)
Working under load
Before taking up a load
Adjustingtheforkspread
Takingupload
Travelling with load
Setting down loads
Towcoupling
Before exiting thetruck
Before leaving the lift truck unattended
Loading/transporting
Securing the hosepulley against rolling up
Removingtheliftmast
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
Inspection and maintenance overview program
Generalremarks
Bonnet
Floorplate
Workingontheliftmastandatthefrontofthetruck
Inspection and maintenance data
Recommendations for working materials
Checks before starting work
Inspection and maintenance as required
Inspection and maintenance work every 1000 operating hours or every year
Inspection and maintenance every 3000 operating hours or every 2 years
Inspection and maintenance work every 6000 operating hours or every 3 years
Checks prior to starting work
Check the electrical connectiontothemains-poweredtruck
Checkingthetyrepressure
Checking the condition of the antistatic belt
Hydraulic system: Checktheoillevel
Inspection and maintenance as required
Cleaningthetruck
Checking the conditidcorrectfunctionoftheseatbelt
Changing a wheel
Cleaningandgreasingthesteeringaxle
Check the tyres for damageandforeignobjects
Tighten the wheel nuts
Cleaningthehydraulicoilcoolerandcheckingforleaks
Cleaning and sprayingtheliftmastchain
Cleansideshift(specialequipment)andgrease,checkfastening
Topping up the washer system water tank (special equipment)
Checking the mainscurrentsystem
Cleaningorchangingthefilterfortheelectricfan
Check the third auxiliary hydraulic function and safety system (option)
Inspection and maintenance every 1000 operating hours or every year
Axle clamps and wheel motors: checking the mountings
Checkingandadjustingthesidestopsonthedriveaxle
Check fastening for frame, tilt cylinders and steering axle
Checking and oiling other bearing points and joints
Check the operation of the parkingbrake
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Checking the pedals
Check the condition and secure positioning of electric cables, cable connectors and connections
Checkingthemainscurrentsystem
Cleaning or changing the filterfortheelectricfan
Checking,sprayingandretensioningthecablereeldrivechain
Hydraulicsystem:Checktheoillevel
Check correct operation ofbreathervalveonthehydraulicoiltank
Checkthehydraulicsystemforleaks
Cleaning the hydraulic oil cooler and checking for leaks
Check the tension of doublehoses
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
Adjustingtheliftmastchain
Check the forks and forkquick-releases
Clean sideshift (special equipment) and grease, check fastening
Inspection and maintenance every 3000 operating hours or every two years
Checking the drive axlebearingsforwear
Checking the hydraulic pumps mounting on the engine
Checkingthebellowsattheactuatinglever
Hydraulic system: changingthefilter
Check tilt cylinder bearings for wear
Checking the slide guides on the sideshift (special equipment) for wear
Inspection and maintenance every 6000 operating hours or every three years
Change hydraulic oil
Self-help
Opening the cover to theelectricalsystem
Fuses for basic and special equipment
Mainfusesinenginecompartment
Diagnostic connector
Malfunctionsduringoperation
Malfunctions,causesandremedies(electricmotor)
Malfunctions, causes, remedies (hydraulic equipment)
Towing
Shutting down
Placing the forklifttruckinstorage
Disposalofoldtrucks
6. Technical data
Tyre variants and rim sizes
Load capacity diagrams andlift mast data as at 02/2011
Additional capacity rating plate for attachments.
Original Illustrated Factory Operating Instructions (User Manual) for Linde Mains-powered Forklift Truck H-Series Type 394.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
H40V
H45V
H50V
Format: PDF, 181 Pages
Language: English
Contents:
1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Symbols used
Technical Description
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions before fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
Monitoring the cable reel
3. Overview
Rating plates
Vehicle overview
Controls
Indicator unit
Switch panel
Mains power equipment
4. Operation
Initial commissioning
Running-in instructions
Checks before starting work
Standard equipment
Enteringandexitingthetruck
Adjustingthedriversseat
Adjusting the steering column
Settingtheclock
Seatbelt
Traction motor (two-pedaloperation)
Driving (dual-pedal operation)
Traction engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
horn
Liftingsystemandattachments(centralleveroperation)
Liftingsystemandattachments(singleleveroperation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled
3rdauxiliaryhydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggleswitch
Adjust drivers seat withswiveldevice
Adjustingthedriversseatequippedwithairsuspension
Liftmastpositioning
Lighting
Windscreenwiper
Window heater
Driverscab
Linde Forklift Data Management (LFM)
Working under load
Before taking up a load
Adjustingtheforkspread
Takingupload
Travelling with load
Setting down loads
Towcoupling
Before exiting thetruck
Before leaving the lift truck unattended
Loading/transporting
Securing the hosepulley against rolling up
Removingtheliftmast
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
Inspection and maintenance overview program
Generalremarks
Bonnet
Floorplate
Workingontheliftmastandatthefrontofthetruck
Inspection and maintenance data
Recommendations for working materials
Checks before starting work
Inspection and maintenance as required
Inspection and maintenance work every 1000 operating hours or every year
Inspection and maintenance every 3000 operating hours or every 2 years
Inspection and maintenance work every 6000 operating hours or every 3 years
Checks prior to starting work
Check the electrical connectiontothemains-poweredtruck
Checkingthetyrepressure
Checking the condition of the antistatic belt
Hydraulic system: Checktheoillevel
Inspection and maintenance as required
Cleaningthetruck
Checking the conditidcorrectfunctionoftheseatbelt
Changing a wheel
Cleaningandgreasingthesteeringaxle
Check the tyres for damageandforeignobjects
Tighten the wheel nuts
Cleaningthehydraulicoilcoolerandcheckingforleaks
Cleaning and sprayingtheliftmastchain
Cleansideshift(specialequipment)andgrease,checkfastening
Topping up the washer system water tank (special equipment)
Checking the mainscurrentsystem
Cleaningorchangingthefilterfortheelectricfan
Check the third auxiliary hydraulic function and safety system (option)
Inspection and maintenance every 1000 operating hours or every year
Axle clamps and wheel motors: checking the mountings
Checkingandadjustingthesidestopsonthedriveaxle
Check fastening for frame, tilt cylinders and steering axle
Checking and oiling other bearing points and joints
Check the operation of the parkingbrake
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Checking the pedals
Check the condition and secure positioning of electric cables, cable connectors and connections
Checkingthemainscurrentsystem
Cleaning or changing the filterfortheelectricfan
Checking,sprayingandretensioningthecablereeldrivechain
Hydraulicsystem:Checktheoillevel
Check correct operation ofbreathervalveonthehydraulicoiltank
Checkthehydraulicsystemforleaks
Cleaning the hydraulic oil cooler and checking for leaks
Check the tension of doublehoses
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
Adjustingtheliftmastchain
Check the forks and forkquick-releases
Clean sideshift (special equipment) and grease, check fastening
Inspection and maintenance every 3000 operating hours or every two years
Checking the drive axlebearingsforwear
Checking the hydraulic pumps mounting on the engine
Checkingthebellowsattheactuatinglever
Hydraulic system: changingthefilter
Check tilt cylinder bearings for wear
Checking the slide guides on the sideshift (special equipment) for wear
Inspection and maintenance every 6000 operating hours or every three years
Change hydraulic oil
Self-help
Opening the cover to theelectricalsystem
Fuses for basic and special equipment
Mainfusesinenginecompartment
Diagnostic connector
Malfunctionsduringoperation
Malfunctions,causesandremedies(electricmotor)
Malfunctions, causes, remedies (hydraulic equipment)
Towing
Shutting down
Placing the forklifttruckinstorage
Disposalofoldtrucks
6. Technical data
Tyre variants and rim sizes
Load capacity diagrams andlift mast data as at 02/2011
Additional capacity rating plate for attachments.
