This manual covers vehicles within the serial number ranges from 7794-101 to 7702-1600, ST02-1601 to ST16-4786, ST16G-4787 to ST16G-6899, and STG-6900 and beyond. These vehicles are engineered for robust performance and reliability, incorporating advanced features designed for demanding operational environments. Their construction emphasizes durability and efficiency, making them suitable for a wide array of applications where dependable operation is paramount.
This comprehensive guide provides essential information for the upkeep and repair of your vehicle. It details safety rules, technical specifications including torque charts, and scheduled maintenance procedures categorized into checklists A, B, and C. Furthermore, the manual offers in-depth repair procedures for key components such as the base assembly, mast assembly, cable routing, and winch systems. By following the instructions within this manual, owners and technicians can ensure the continued optimal performance and longevity of the vehicle.
Rev A2, June 2018
Serial Number Range:
from 7794-101 to 7702-1600
from ST02-1601 to ST16-4786
from ST16G-4787 to ST16G-6899
from STG-6900
Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1. SAFETY RULES
General Safety Rules
General Safety Rules
Section 2. SPECIFICATIONS
Specifications
SAE and Metric Fasteners Torque Charts
Section 3. SCHEDULED MAINTENANCE PROCEDURES
Introduction
Pre-Delivery Preparation Report
Maintenance Inspection Report
Checklist A Procedures
A-1 Inspect the Manuals and Decals
A-2 Perform Pre-operation Inspection
A-3 Perform Function Tests
Checklist B Procedures
B-1 Inspect All Welds
B-2 Clean the Columns
B-3 Check the Winch Operation
B-4 Inspect the Carriage Hold-down Bar
B-5 Inspect and Lubricate the Winch
Checklist C Procedures
C-1 Inspect the Mast Assembly for Wear
C-2 Inspect the Safety Brake System (if equipped)
C-3 Replace the Winch Friction Disks
C-4 Inspect the Cable and Cable Pulleys
C-5 Lubricate the Casters and Wheels
C-6 Inspect the Painted Surfaces
Section 4. REPAIR PROCEDURES
Base Assembly
1-1 How to Remove the Base
Mast Assembly
2-1 How to Disassemble the Mast Assembly
Cable Routing
2-2 Lifting Cable
2-3 Lifting Pulley
Winches
3-1 One-speed Winch
3-1 One-speed Winch
One-speed Winch Assembly - ANSI
3-1 Two-speed Winch
Two-speed Winch Assembly
Rev A2, June 2018
Serial Number Range:
from 7794-101 to 7702-1600
from ST02-1601 to ST16-4786
from ST16G-4787 to ST16G-6899
from STG-6900
Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1. SAFETY RULES
General Safety Rules
General Safety Rules
Section 2. SPECIFICATIONS
Specifications
SAE and Metric Fasteners Torque Charts
Section 3. SCHEDULED MAINTENANCE PROCEDURES
Introduction
Pre-Delivery Preparation Report
Maintenance Inspection Report
Checklist A Procedures
A-1 Inspect the Manuals and Decals
A-2 Perform Pre-operation Inspection
A-3 Perform Function Tests
Checklist B Procedures
B-1 Inspect All Welds
B-2 Clean the Columns
B-3 Check the Winch Operation
B-4 Inspect the Carriage Hold-down Bar
B-5 Inspect and Lubricate the Winch
Checklist C Procedures
C-1 Inspect the Mast Assembly for Wear
C-2 Inspect the Safety Brake System (if equipped)
C-3 Replace the Winch Friction Disks
C-4 Inspect the Cable and Cable Pulleys
C-5 Lubricate the Casters and Wheels
C-6 Inspect the Painted Surfaces
Section 4. REPAIR PROCEDURES
Base Assembly
1-1 How to Remove the Base
Mast Assembly
2-1 How to Disassemble the Mast Assembly
Cable Routing
2-2 Lifting Cable
2-3 Lifting Pulley
Winches
3-1 One-speed Winch
3-1 One-speed Winch
One-speed Winch Assembly - ANSI
3-1 Two-speed Winch
Two-speed Winch Assembly
