This manual covers the Hyster Challenger H40XL, H50XL, H60XL, H2.00XL, H2.50XL, and H3.00XL forklifts, identified by model codes B177 and C177. These industrial machines are engineered for robust performance and reliability in demanding work environments. Their design prioritizes operational efficiency and durability, making them a trusted choice for material handling applications.
This comprehensive service and repair manual provides essential information for maintaining and troubleshooting these Hyster forklift models. It details procedures for various systems including the frame, GM, Mazda, and Isuzu engines, cooling system, fuel systems, transmissions, drive and steering axles, brakes, and hydraulic systems. Additionally, it covers electrical components, masts, and offers guidance on periodic maintenance, capacities, specifications, and fastener details, ensuring optimal vehicle performance and longevity for operators and technicians alike.
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Models Covered:
HYSTER CHALLENGER H40XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H50XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H60XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (B177 , C177) FORKLIFT
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Manual Contents:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM (B177)
BRAKE SYSTEM (C177)
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
*******************
Models Covered:
HYSTER CHALLENGER H40XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H50XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H60XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (B177 , C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (B177 , C177) FORKLIFT
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Manual Contents:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM (B177)
BRAKE SYSTEM (C177)
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
