This manual covers Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL), S5.00XL (S110XL), S5.50XLS (S120XLS), and S5.50XL (S120XL) forklift trucks, identified by product code [D004]. These robust internal combustion engine forklifts, with nominal lift capacities ranging from 3500 to 5500 lbs, represent a reliable generation of material handling equipment from a well-established manufacturer. They were engineered for demanding industrial applications, offering a strong value proposition by enabling users to perform their own repairs and maintenance, thereby saving costs. The series features a Vista Mast and a Single-Speed Power Shift transmission, designed for efficiency and durability in various operational environments.
This comprehensive service repair manual is designed to assist owners and technicians in maintaining and repairing these Hyster forklift models. It provides in-depth coverage of all major systems, including the frame, engine (GM V6-4.3L with carbureted, fuel injection, and LPG options, as well as Perkins Diesel 1000 Series variants), cooling system, fuel system, transmission, drive axle, steering systems, brake system, and the complete hydraulic system. Detailed procedures for assembly, disassembly, servicing, diagnostics, and troubleshooting are included, along with specific information on components like lift and tilt cylinders, control valves, and electrical systems. The manual also contains periodic maintenance schedules, technical specifications, and diagrams, ensuring users have the necessary information for effective upkeep and repair.
This is the COMPLETE Service Repair Manual for the Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL), S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL) [D004] Forklift Trucks. It contains deep information about maintaining, assembly, disassembly and servicing your Hyster Forklift Trucks.
Models Covered:
=========
Hyster S3.50XL (S70XL) [D004] Forklift Truck
Hyster S4.00XL (S80XL) [D004] Forklift Truck
Hyster S4.50XL (S100XL) [D004] Forklift Truck
Hyster S5.00XL (S110XL) [D004] Forklift Truck
Hyster S5.50XLS (S120XLS) [D004] Forklift Truck
Hyster S5.50XL (S120XL) [D004] Forklift Truck
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
=========
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
and a Lot More...
==========
** Model Specification: Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL), S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL) [D004] Forklift Trucks
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...
==============
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
INSTANT DOWNLOAD MEANS THERE IS NO SHIPPING COSTS or WAITING FOR A CD or PAPER MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. BUY FROM US AND I GUARANTEE YOULL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
This is the COMPLETE Service Repair Manual for the Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL), S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL) [D004] Forklift Trucks. It contains deep information about maintaining, assembly, disassembly and servicing your Hyster Forklift Trucks.
Models Covered:
=========
Hyster S3.50XL (S70XL) [D004] Forklift Truck
Hyster S4.00XL (S80XL) [D004] Forklift Truck
Hyster S4.50XL (S100XL) [D004] Forklift Truck
Hyster S5.00XL (S110XL) [D004] Forklift Truck
Hyster S5.50XLS (S120XLS) [D004] Forklift Truck
Hyster S5.50XL (S120XL) [D004] Forklift Truck
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
=========
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
and a Lot More...
==========
** Model Specification: Hyster S3.50XL (S70XL), S4.00XL (S80XL), S4.50XL (S100XL), S5.00XL (S110XL), S5.50XLS (S120XLS), S5.50XL (S120XL) [D004] Forklift Trucks
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...
==============
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
INSTANT DOWNLOAD MEANS THERE IS NO SHIPPING COSTS or WAITING FOR A CD or PAPER MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. BUY FROM US AND I GUARANTEE YOULL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
