This manual covers the Hyster Challenger H45XM, H50XM, H55XM, H60XM, and H65XM forklifts. These industrial vehicles are engineered for demanding operational environments, offering robust construction and reliable performance. With various engine options including GM 3.0L, Isuzu 4JB1 (2.8L), Mazda M4-2.0G, GM 2.2L, and Isuzu 4JG2 (3.1L), and fuel system choices such as LPG and gasoline, these forklifts are designed for versatility and efficiency in material handling applications.
This comprehensive Service Repair Manual provides detailed information for the repair and maintenance of your Hyster forklift. It includes procedures for periodic and routine preventive maintenance, which are crucial for preventing premature failure and reducing repair costs. The manual covers all major systems and components, including the frame, engines, cooling system, fuel systems, transmission, drive axle, steering, brakes, and hydraulic systems. It is designed to be easily used by anyone, from novice owners to professional technicians, with features like bookmarking for efficient navigation.
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Models Covered:
HYSTER CHALLENGER H45XM (D177) FORKLIFT
HYSTER CHALLENGER H50XM (D177) FORKLIFT
HYSTER CHALLENGER H55XM (D177) FORKLIFT
HYSTER CHALLENGER H60XM (D177) FORKLIFT
HYSTER CHALLENGER H65XM (D177) FORKLIFT
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Manual Contents:
FRAME
GM 3.0L ENGINE
ISUZU 4JB1 (2.8L) ENGINE
MAZDA M4-2.0G ENGINE
GM 2.2L ENGINE
ISUZU 4JG2 (3.1L) ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM (GM 2.2L AND 3.0L)
GASOLINE FUEL SYSTEM (MAZDA)
SINGLE-SPD POWERSHIFT TRANS-DESCR & OPER
SINGLE-SPD POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING AND CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRONIC ENGINE CONTROL-REPAIR (GM 2.2L)
INSTRUMENT CLUSTER
MICROPROCESSOR SPARK TIMING SYSTEM (GM 2.2L)
ELECTRICAL SYSTEM (ISUZU)
ELECTRICAL SYSTEM (MAZDA)
ELECTRONIC ENGINE CONTROL-DESCR/OPER (GM 2.2L)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
ELECTRONIC ENGINE CONTROL-REPAIR (GM 3.0L)
ELECTRONIC ENGINE CONTROL-DESCR/OPER (GM 3.0L)
MSTS-GM 3.0L (LATER CONTROL MODULES)
MAST-DESCRIPTION
MAST-REPAIR
PERIODIC MAINTENANCE
CAPACITIES AND SPECIFICATIONS
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
****************
Models Covered:
HYSTER CHALLENGER H45XM (D177) FORKLIFT
HYSTER CHALLENGER H50XM (D177) FORKLIFT
HYSTER CHALLENGER H55XM (D177) FORKLIFT
HYSTER CHALLENGER H60XM (D177) FORKLIFT
HYSTER CHALLENGER H65XM (D177) FORKLIFT
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Manual Contents:
FRAME
GM 3.0L ENGINE
ISUZU 4JB1 (2.8L) ENGINE
MAZDA M4-2.0G ENGINE
GM 2.2L ENGINE
ISUZU 4JG2 (3.1L) ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM (GM 2.2L AND 3.0L)
GASOLINE FUEL SYSTEM (MAZDA)
SINGLE-SPD POWERSHIFT TRANS-DESCR & OPER
SINGLE-SPD POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING AND CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRONIC ENGINE CONTROL-REPAIR (GM 2.2L)
INSTRUMENT CLUSTER
MICROPROCESSOR SPARK TIMING SYSTEM (GM 2.2L)
ELECTRICAL SYSTEM (ISUZU)
ELECTRICAL SYSTEM (MAZDA)
ELECTRONIC ENGINE CONTROL-DESCR/OPER (GM 2.2L)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
ELECTRONIC ENGINE CONTROL-REPAIR (GM 3.0L)
ELECTRONIC ENGINE CONTROL-DESCR/OPER (GM 3.0L)
MSTS-GM 3.0L (LATER CONTROL MODULES)
MAST-DESCRIPTION
MAST-REPAIR
PERIODIC MAINTENANCE
CAPACITIES AND SPECIFICATIONS
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
