This manual covers the Still R60 Series Fork Trucks, including models R60-55, R60-60, R60-70, R60-80, 6125, 6126, 6127, 6128, and Kalmar ECE 50-90. Still GmbH, a German manufacturer renowned for its material handling equipment, engineered these electric counterbalance forklift trucks for industrial applications. The R60 series is recognized for its robust construction and operational efficiency, designed to meet the demands of material handling environments. This documentation provides in-depth technical information to ensure the continued reliability and performance of these machines.
The purpose of this service and maintenance manual is to provide comprehensive guidance for the upkeep and repair of Still R60 series electric counterbalance forklift trucks. It details essential procedures, including preventive maintenance schedules, diagnostic steps for error codes, and detailed repair instructions for all major systems. Coverage extends to powertrain, chassis, hydraulics, electrical systems, load handling mechanisms, and body/cab components. Safety guidelines, technical specifications, and diagrams are also included, making this manual an indispensable resource for forklift technicians, maintenance personnel, service managers, and owners.
Models Covered:
6125
6126
6127
6128
Kalmar ECE 50-90
Manual Covers:
A Foreword
About the maintenance manual
General
Maintenance manual, purpose
Maintenance manual, introduction
Function group itemisation
Conditions
Storage
About machine version
Copyright
Reading instructions
Warning information
Important information
Read the operators manual/maintenance manual
Optional equipment
About the documentation
Documentation sections
Ordering documentation
B Safety
General safety information
Safety concerns everyone!
A near-accident is a warning signal!
Safety instructions
General
Clothing etc
Several mechanics on the same machine
Work under vehicles
Lifting heavy components
Vibrations
Noise
Solvents
Fire and explosion risks
Fluid or gas under pressure
Air pollution
Tensioned springs
Electric motors
Rotating components and tools
Tyres and rims
Splinters from tools
Environment
General
C Preventive maintenance
Preventive maintenance
50 hour check
Service schedule
Complete machine
1 Engine
1.4 Electric motor
1.4.1 Engine
1.4.2 Cooling drive motor
1.4.4 Carbon brush
2 Transmission
2.1 Controls and instruments
2.1.6 Travel direction selector
3 Power transmission
3.2 Propeller shaft
3.3 Drive axle
4 Brakes
4.1 Controls and instruments
4.1.1 Brake pedal
4.3 Servo brake system
4.3.10 Wheel brakes
4.5 Parking brake system
4.5.4 Parking brake unit
5 Steering
5.2 Servo steering system
5.2.6 Link arm
6 wheel suspension
6.2 Suspension
6.2.1 Steering axle cradle
6.2.2 Steering spindle
6.2.3 Wheel hub
6.3 Tyres and rims
6.3.1 Tyres
6.3.2 Rim
7 Load handling
7.2 Lift and lower
7.2.4 Lift cylinder
7.2.6 Mast
7.2.7 Mast wheels
7.2.8 Chains
7.7 Tilt
7.7.5 Tilt cylinder
7.9 Securing load
7.9.1 Lifting forks
9 Frame, body, cab and accessories
9.2 Safety and emergency equipment
9.5 Wiping and cleaning of windows
9.5.1 Wiper
9.10 Construction and suspension of cab
9.10.2 Doors
9.10.3 Cab substructure
9.10.4 Cab tipping
9.12 Frame
9.13 Body
9.13.4 Counterweights
10 Common hydraulics
10.3 Tanks and accumulator
10.3.2 Accumulator
10.4 Pumps
10.4.4 Pump motor
10.6 Temperature control, cleaning and hydraulic oil
10.6.7 Breather filter hydraulic oil tank
10.6.8 High pressure filter/return filter
10.6.9 Hydraulic oil
11 Common electrical
11.3 Batteries
11.3.1 Battery
D Error codes
E Diagrams
F Technical data
G Terminology and Index
And More......
========================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are printable.It is great to have Still Fork Truck R60-55, R60-60, R60-70, R60-80 Fork Truck Maintenance Manual.
Looking for some other Service Repair Manual,please check:
Thanks for visiting!
Models Covered:
6125
6126
6127
6128
Kalmar ECE 50-90
Manual Covers:
A Foreword
About the maintenance manual
General
Maintenance manual, purpose
Maintenance manual, introduction
Function group itemisation
Conditions
Storage
About machine version
Copyright
Reading instructions
Warning information
Important information
Read the operators manual/maintenance manual
Optional equipment
About the documentation
Documentation sections
Ordering documentation
B Safety
General safety information
Safety concerns everyone!
A near-accident is a warning signal!
Safety instructions
General
Clothing etc
Several mechanics on the same machine
Work under vehicles
Lifting heavy components
Vibrations
Noise
Solvents
Fire and explosion risks
Fluid or gas under pressure
Air pollution
Tensioned springs
Electric motors
Rotating components and tools
Tyres and rims
Splinters from tools
Environment
General
C Preventive maintenance
Preventive maintenance
50 hour check
Service schedule
Complete machine
1 Engine
1.4 Electric motor
1.4.1 Engine
1.4.2 Cooling drive motor
1.4.4 Carbon brush
2 Transmission
2.1 Controls and instruments
2.1.6 Travel direction selector
3 Power transmission
3.2 Propeller shaft
3.3 Drive axle
4 Brakes
4.1 Controls and instruments
4.1.1 Brake pedal
4.3 Servo brake system
4.3.10 Wheel brakes
4.5 Parking brake system
4.5.4 Parking brake unit
5 Steering
5.2 Servo steering system
5.2.6 Link arm
6 wheel suspension
6.2 Suspension
6.2.1 Steering axle cradle
6.2.2 Steering spindle
6.2.3 Wheel hub
6.3 Tyres and rims
6.3.1 Tyres
6.3.2 Rim
7 Load handling
7.2 Lift and lower
7.2.4 Lift cylinder
7.2.6 Mast
7.2.7 Mast wheels
7.2.8 Chains
7.7 Tilt
7.7.5 Tilt cylinder
7.9 Securing load
7.9.1 Lifting forks
9 Frame, body, cab and accessories
9.2 Safety and emergency equipment
9.5 Wiping and cleaning of windows
9.5.1 Wiper
9.10 Construction and suspension of cab
9.10.2 Doors
9.10.3 Cab substructure
9.10.4 Cab tipping
9.12 Frame
9.13 Body
9.13.4 Counterweights
10 Common hydraulics
10.3 Tanks and accumulator
10.3.2 Accumulator
10.4 Pumps
10.4.4 Pump motor
10.6 Temperature control, cleaning and hydraulic oil
10.6.7 Breather filter hydraulic oil tank
10.6.8 High pressure filter/return filter
10.6.9 Hydraulic oil
11 Common electrical
11.3 Batteries
11.3.1 Battery
D Error codes
E Diagrams
F Technical data
G Terminology and Index
And More......
========================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are printable.It is great to have Still Fork Truck R60-55, R60-60, R60-70, R60-80 Fork Truck Maintenance Manual.
Looking for some other Service Repair Manual,please check:
Thanks for visiting!
