This manual covers the Toyota Electric Reach Truck, models 6BNCUE15 and 6BNCUE18, part of the Type 6BNCUE generation. Designed for high-density storage and retrieval operations in warehousing, distribution centers, and manufacturing environments, these electric trucks are engineered for efficiency and reliability. Toyota Industries Corporation, a global leader in material handling equipment, brings its reputation for quality and innovation to this product line, ensuring robust performance for demanding industrial applications. The AC electric drive motor and advanced electronic control system provide precise operation, making these reach trucks a dependable choice for optimizing narrow aisle operations.
This comprehensive factory workshop service manual provides detailed information for operation, maintenance, troubleshooting, and repair of the Toyota Electric Reach Truck. It covers all major systems, including the frame and chassis, drive system, brake system, steering system, operator controls, lift and auxiliary hydraulics, mast, and electrical system. The manual includes preventive maintenance schedules, diagnostic procedures, adjustment guidelines, and component replacement instructions, all supported by high-quality illustrations and circuit diagrams. This resource is essential for owners, mechanics, and technicians to ensure the continued optimal performance, safety, and longevity of the equipment.
Original Illustrated Factory Workshop Service Manual for Toyota Electric Reach Truck Type 6BNCUE.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6BNCUE15
6BNCUE18
Language: English
Format:ZIP, Contained Set of PDF manuals:
1. System Controller Schematic, PDF, 1 page
2. Hydraulic Schematic, PDF, 1 page
3. Harness Pin Designations, PDF, 1 page
4. Main Service manual, PDF, 100 Pages
Contents:
FRAME
Battery Rollers
Battery Gates
Overhead Guard
Rear Post
Front Cover
Top Cover
Control Cover
Operator Compartment Pads
Floor Mat / Brake Pedal Pad
High Back Pad
Decals
DRIVE
Drive Train
Drive Unit
Drive Motor
Gearbox
Drive Wheel Assembly
Changing Drive Tires
V-RingSeal
Drive Wheel Spindle
Drive Unit Rebuild - Disassembly
Drive Unit Rebuild - Assembly
Carrier Rebuild
BRAKES
Brake System
Disc Brake Unit
Brake Pedal
Brake Adjustments
STEER
Steering System
Steer Pump and Motor Assembly
Steer Motor Brushes
Steer Pump
Steer Pressure Adjustment
Steer Control Valve
Hydraulic Motor
Steer Gear
Steer Fork Assembly
Steer Wheel Assembly
Changing Steer Tires
Steer Position Potentiometer
OPERATOR CONTROLS
Description
Control Handle Assembly
Control Handle Potentiometer
Battery Disconnect Lever
Horn Button Spring
Lift & Travel Springs
Control Handle Replacement
Light and Auxiliary Rocker Switches
Keyswitch
LIFT AND AUXILIARY HYDRAULICS
Theory of Operation
Lift Pump
Lift Pump & Motor Assembly
Lift Pump Motor Brushes
Valve Cartridges
Hydraulic Oil Filter
Hydraulic Oil
Tilt Cylinders
Tilt Angle Adjustment
Relief Pressure Adjustment
ELEVATING
Mast Description
Carriage
Mast
Center (Free-Lift) Cylinder
Outer Lift Cylinders
Checks and Adjustments
ELECTRICAL
Capacitor Discharge
System Controller / Operator Display Box
Operator Display Board / Memory Board
Traction Amplifier
Contactor Tips
Main Power Contactor
Lift and Steer Contactors
Fuses
Horn
Horn Relay
Amplifier Diodes
PROGRAMMING AND DIAGNOSTICS
PREVENTIVE MAINTENANCE
TROUBLESHOOTING .
Original Illustrated Factory Workshop Service Manual for Toyota Electric Reach Truck Type 6BNCUE.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6BNCUE15
6BNCUE18
Language: English
Format:ZIP, Contained Set of PDF manuals:
1. System Controller Schematic, PDF, 1 page
2. Hydraulic Schematic, PDF, 1 page
3. Harness Pin Designations, PDF, 1 page
4. Main Service manual, PDF, 100 Pages
Contents:
FRAME
Battery Rollers
Battery Gates
Overhead Guard
Rear Post
Front Cover
Top Cover
Control Cover
Operator Compartment Pads
Floor Mat / Brake Pedal Pad
High Back Pad
Decals
DRIVE
Drive Train
Drive Unit
Drive Motor
Gearbox
Drive Wheel Assembly
Changing Drive Tires
V-RingSeal
Drive Wheel Spindle
Drive Unit Rebuild - Disassembly
Drive Unit Rebuild - Assembly
Carrier Rebuild
BRAKES
Brake System
Disc Brake Unit
Brake Pedal
Brake Adjustments
STEER
Steering System
Steer Pump and Motor Assembly
Steer Motor Brushes
Steer Pump
Steer Pressure Adjustment
Steer Control Valve
Hydraulic Motor
Steer Gear
Steer Fork Assembly
Steer Wheel Assembly
Changing Steer Tires
Steer Position Potentiometer
OPERATOR CONTROLS
Description
Control Handle Assembly
Control Handle Potentiometer
Battery Disconnect Lever
Horn Button Spring
Lift & Travel Springs
Control Handle Replacement
Light and Auxiliary Rocker Switches
Keyswitch
LIFT AND AUXILIARY HYDRAULICS
Theory of Operation
Lift Pump
Lift Pump & Motor Assembly
Lift Pump Motor Brushes
Valve Cartridges
Hydraulic Oil Filter
Hydraulic Oil
Tilt Cylinders
Tilt Angle Adjustment
Relief Pressure Adjustment
ELEVATING
Mast Description
Carriage
Mast
Center (Free-Lift) Cylinder
Outer Lift Cylinders
Checks and Adjustments
ELECTRICAL
Capacitor Discharge
System Controller / Operator Display Box
Operator Display Board / Memory Board
Traction Amplifier
Contactor Tips
Main Power Contactor
Lift and Steer Contactors
Fuses
Horn
Horn Relay
Amplifier Diodes
PROGRAMMING AND DIAGNOSTICS
PREVENTIVE MAINTENANCE
TROUBLESHOOTING .
