This manual covers the Kawasaki KLX250, generation D4, produced in 1996. As a dual-sport motorcycle, it is engineered for versatile on-road and off-road capability, featuring a lightweight chassis, a tractable 249 cc single-cylinder engine, and capable suspension designed for varied terrain. Its road-legal status and robust construction make it suitable for riders seeking adventure and everyday utility. The KLX250D4 exemplifies Kawasaki's long-standing commitment to performance and innovation in the dual-sport segment.

This comprehensive workshop repair service manual provides detailed information for owners and technicians. It covers all aspects of the vehicle, including engine overhaul, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, suspension, brakes, wheels, tires, electrical system, and frame/chassis. The manual includes scheduled maintenance procedures, advanced troubleshooting guides, engine rebuild instructions, carburetor tuning, suspension adjustments, brake bleeding, wiring diagram analysis, and critical torque specifications. Its purpose is to empower users with the knowledge necessary to maintain, diagnose, and repair the KLX250, ensuring its optimal performance and longevity.