The Kawasaki KX500, produced from 1983 to 2004, is a legendary two-stroke off-road motorcycle renowned for its potent 494 cc engine and formidable power delivery, particularly in the mid-range and top-end. Evolving through A/B/C/D series chassis codes, this machine was engineered for demanding motocross and enduro use, offering long-travel suspension and a robust chassis designed to handle challenging terrain. Its reputation for durability, when properly maintained, and its dominance in racing circuits solidify its status as an iconic open-class performance machine, appealing to riders seeking raw power and off-road capability.
This comprehensive workshop service repair manual, written in English, provides essential information for the maintenance and repair of Kawasaki KX500 models from 1988 through 2004. It covers a wide array of systems including the engine, fuel, ignition, lubrication, transmission, clutch, cooling, exhaust, electrical, frame, suspension, brakes, wheels, tires, and bodywork. The manual details routine maintenance, troubleshooting, component replacement, and adjustments, offering in-depth guidance for mechanical technicians and experienced DIY enthusiasts. With 330 pages of technical data, it serves as an indispensable resource for ensuring the optimal performance and longevity of your KX500.
Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Workshop Service Manual PDF.
File format is PDF and contains 330 pages.
This edition of PDF service manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.
This PDF manual covers the repair and overhaul of Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.
The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
This manual includes many of the specifications and procedures that were available in an authorized Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 dealer service department.
This manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.
For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 special tool number and illustrated.
The Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.
We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 may require.
SERVICE MANUAL for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 contains information such as:
Tune ups for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Maintenance for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Removal & install procedures for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Assemblies & disassemblies for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Fuel system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Ignition for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Lubrication system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Exhaust for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Electrical system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Body for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
And MUCH MORE!!!
Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.
The content of service manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 depicts parts and/or procedures applicable to the particular product at time of writing.
Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Workshop Service Manual PDF.
File format is PDF and contains 330 pages.
This edition of PDF service manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.
This PDF manual covers the repair and overhaul of Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.
The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
This manual includes many of the specifications and procedures that were available in an authorized Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 dealer service department.
This manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.
For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 special tool number and illustrated.
The Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.
We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 may require.
SERVICE MANUAL for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 contains information such as:
Tune ups for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Maintenance for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Removal & install procedures for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Assemblies & disassemblies for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Fuel system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Ignition for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Lubrication system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Exhaust for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Electrical system for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Body for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004.
And MUCH MORE!!!
Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.
The content of service manual for Kawasaki KX 500 cc 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 depicts parts and/or procedures applicable to the particular product at time of writing.
