This manual covers the Polaris Outlaw 450 MXR, Outlaw 525 S, and Outlaw 525 IRS all-terrain vehicles (ATVs) produced from 2008 onwards. These performance-oriented sport ATVs are known for their aggressive styling and capable handling, featuring KTM engines in 448cc and 510cc variants. The Outlaw line represents Polaris's commitment to delivering high-performance recreational vehicles, designed for both spirited riding and demanding terrain.
This comprehensive workshop service repair manual provides detailed, step-by-step instructions and factory-level documentation for the maintenance, repair, and troubleshooting of your Polaris Outlaw ATV. It covers all essential systems, including the engine, fuel system, cooling, ignition, electrical components, body, steering, suspension, and brakes. The manual is an invaluable resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle.
POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 19 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
APPLICABLE ENGINE MODEL:
OUTLAW 450 MXR
OUTLAW 525 S
OUTLAW 525 IRS
ENGINE COVERED:
448 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
510 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
BODY SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
STEERING KNUCKLE
BEARING/HOUSING
AXLE SYSTEM
BRAKE SYSTEM
CALIPER SERVICE
TROUBLESHOOTING
ELECTRICAL
COMPONENT LOCATION
LIGHTING & CONTROLS
IGNITION SYSTEM
COOLING SYSTEM
CHARGING SYSTEM
BATTERY SYSTEM
STARTING SYSTEM
ENGINE SYSTEM
FUEL SYSTEM
CARBURETOR SERVICE
POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 19 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
APPLICABLE ENGINE MODEL:
OUTLAW 450 MXR
OUTLAW 525 S
OUTLAW 525 IRS
ENGINE COVERED:
448 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
510 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
BODY SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
STEERING KNUCKLE
BEARING/HOUSING
AXLE SYSTEM
BRAKE SYSTEM
CALIPER SERVICE
TROUBLESHOOTING
ELECTRICAL
COMPONENT LOCATION
LIGHTING & CONTROLS
IGNITION SYSTEM
COOLING SYSTEM
CHARGING SYSTEM
BATTERY SYSTEM
STARTING SYSTEM
ENGINE SYSTEM
FUEL SYSTEM
CARBURETOR SERVICE
