This manual covers the 2004 all-terrain vehicles (ATVs). A leader in powersports since 1954, these ATVs were engineered for robust utility and trail performance. The line is renowned for its durability and capability, and the 2004 models represent a refined iteration of this proven platform. Key features include a 4-stroke, liquid-cooled engine, an automatic Variable Transmission (PVT) with high/low range, and an On-Demand All-Wheel Drive system for superior traction. These ATVs are designed for a variety of tasks, from recreational trail riding to demanding work.
This comprehensive factory service manual provides detailed information essential for the maintenance, repair, and troubleshooting of your 2004 400 or 500. It includes step-by-step instructions for all major systems, such as the engine, fuel system, body, steering, suspension, clutch, final drive, transmission, and electrical components, complete with wiring diagrams. With 335 pages of factory-level data, this manual empowers owners and technicians to perform everything from routine fluid changes and component servicing to complex engine and electrical diagnostics, ensuring the longevity and optimal performance of your ATV.
335 pages! ORIGINAL FACTORY SERVICE MANUAL
For all 2004 Polaris Sportsman 400 and 500 models.
2004 Polaris Sportsman 400 ATV
2004 Polaris Sportsman 500 ATV
The best, most comprehensive repair, service, and technical manual on the Polaris brand of ATVs you will find on the internet.
This manual has everything you need to do repairs and maintenance. Step-by-step instructions and exploded views are included to make your repairs simple and quick. Use the same manual that repair shops use that charge you $$$$$ of dollars. SAVE MONEY NOW!
See below for all models and content. This manual has everything you need including the important electrical and wiring section. THIS MANUAL HAS IT ALL! Why pay more? Get the best for the cheapest price!
All of our manuals come as PDFs so you can quickly and easily start viewing what you need regardless if you have a PC, Mac, or just browsing on a tablet or phone.
Print the entire manual and put it in a 3-ring binder for quick reference, or just print the pages you need and take them with you, or view on your computer, tablet, or smartphone. The choice is yours! No need to worry about getting the pages grimy during your repairs!
EACH SECTION INCLUDED:
1. General Information
2. Maintenance
3. Engine
4. Fuel System / Carburetion
5. Body / Steering / Suspension
6. Clutching
7. Final Drive
8. Transmission
9. Brakes
10. Electrical (including wiring diagrams)
335 pages! ORIGINAL FACTORY SERVICE MANUAL
For all 2004 Polaris Sportsman 400 and 500 models.
2004 Polaris Sportsman 400 ATV
2004 Polaris Sportsman 500 ATV
The best, most comprehensive repair, service, and technical manual on the Polaris brand of ATVs you will find on the internet.
This manual has everything you need to do repairs and maintenance. Step-by-step instructions and exploded views are included to make your repairs simple and quick. Use the same manual that repair shops use that charge you $$$$$ of dollars. SAVE MONEY NOW!
See below for all models and content. This manual has everything you need including the important electrical and wiring section. THIS MANUAL HAS IT ALL! Why pay more? Get the best for the cheapest price!
All of our manuals come as PDFs so you can quickly and easily start viewing what you need regardless if you have a PC, Mac, or just browsing on a tablet or phone.
Print the entire manual and put it in a 3-ring binder for quick reference, or just print the pages you need and take them with you, or view on your computer, tablet, or smartphone. The choice is yours! No need to worry about getting the pages grimy during your repairs!
EACH SECTION INCLUDED:
1. General Information
2. Maintenance
3. Engine
4. Fuel System / Carburetion
5. Body / Steering / Suspension
6. Clutching
7. Final Drive
8. Transmission
9. Brakes
10. Electrical (including wiring diagrams)
