The BT Cargo Range Forklift Trucks, specifically the CBD 4.0, CBD 4.5, and CBD 5.0 models, are engineered for demanding industrial material handling. These robust machines feature a John Deere endothermic engine, renowned for its power and durability, coupled with an advanced Electronic Hydrostatic Transmission (EHT) that provides precise control and operational efficiency. The integrated Truck Control System (TCS) offers advanced functionality and diagnostics, further enhancing the performance and reliability of these forklifts. Designed to compete in the 4.0 to 5.0 metric ton capacity class, the BT Cargo Range emphasizes durable construction and user-friendly interfaces, making them a dependable choice for heavy-duty operations.
This comprehensive workshop service manual provides essential information for the maintenance, repair, and troubleshooting of the BT Cargo Range Forklift Trucks. It covers all major truck systems, including the operator's seat and controls, dashboard indicators, John Deere engine, electronic hydrostatic transmission, hydraulic system, brakes, electrical system, TCS system, wheels and tires, steering unit, and masts. Detailed procedures for operation, maintenance, repair, and calibration are included, alongside extensive troubleshooting guidance for system faults and common issues. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their BT Cargo Range forklift trucks.
BT Cargo Range Forklift Truck CBD 4.0, CBD 4.5, CBD 5.0 Workshop Service Manual
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Forklift Truck Type CBD.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBD 4.0
CBD 4.5
CBD 5.0
Format: PDF, 120 Pages
Language: English
Contents:
DATA SHEET
OPERATOR°S SEAT
Foot pedals version - Hand direction lever version
Pedals version - Service brake
DASHBOARD
Dashboard indicator
Parking switch
Truck start up
Set of levers
Opening engine compartment
Capacity plates
ENDOTHERMIC ENGINE
JOHN DEERE ENGINE
Topping up with coolant
Air filter - Cyclone prefilter
Engine running-in
ELECTRONIC HYDROSTATIC TRANSMISSION
Example of a closed loop hydrostatic transmission
Operation of the variable displacement pump with axial pistons
Operation of the electronic hydrostatic system
Description of the main functions
HYDRAULIC DIAGRAM
HYDROSTATIC PUMP
HYDRAULIC MOTOR
HYDROSTATIC TRANSMISSION MAINTENANCE
Replacing the filter and changing the transmission oil
BRAKES
Diagram of the service brake and the parking brake systems
Checking the service brake
Releasing the brakes for the truck towing
ELECTRIC SYSTEM
Battery
Electric components
Fuse holding panel
Engine actuator
Rotary / linear potentiometer
Wiring diagram
Rear lighting system
MENUS AND PARAMETERS FOR THE TCS SYSTEM
CALIBRATION
Calibration and first start up of the transmission system
DISPLAY
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED / INFO / PH-PARAM/ EPROM RESET
Troubles occuring while calibrating
System faults and failures
Troubleshooting
WHEELS / TYRES
Safety of wheels and rims while using the truck
STEERING UNIT
Steering control
Power steering diagram
Steering axle
Adjusting the bearings
HYDRAULIC DISTRIBUTOR
MASTS
Lubrication
Installation checks safety specifications
Description of the cylinder components
Cylinder inspection procedures
Chains inspection
Forks inspection
LIFTING THE TRUCK
TABLES
Table for oil and grease specifications
Tyre pressure, tightening torques
Table for the truck maintenance during the running-in stage
Table for the maintenance schedule.
BT Cargo Range Forklift Truck CBD 4.0, CBD 4.5, CBD 5.0 Workshop Service Manual
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Forklift Truck Type CBD.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBD 4.0
CBD 4.5
CBD 5.0
Format: PDF, 120 Pages
Language: English
Contents:
DATA SHEET
OPERATOR°S SEAT
Foot pedals version - Hand direction lever version
Pedals version - Service brake
DASHBOARD
Dashboard indicator
Parking switch
Truck start up
Set of levers
Opening engine compartment
Capacity plates
ENDOTHERMIC ENGINE
JOHN DEERE ENGINE
Topping up with coolant
Air filter - Cyclone prefilter
Engine running-in
ELECTRONIC HYDROSTATIC TRANSMISSION
Example of a closed loop hydrostatic transmission
Operation of the variable displacement pump with axial pistons
Operation of the electronic hydrostatic system
Description of the main functions
HYDRAULIC DIAGRAM
HYDROSTATIC PUMP
HYDRAULIC MOTOR
HYDROSTATIC TRANSMISSION MAINTENANCE
Replacing the filter and changing the transmission oil
BRAKES
Diagram of the service brake and the parking brake systems
Checking the service brake
Releasing the brakes for the truck towing
ELECTRIC SYSTEM
Battery
Electric components
Fuse holding panel
Engine actuator
Rotary / linear potentiometer
Wiring diagram
Rear lighting system
MENUS AND PARAMETERS FOR THE TCS SYSTEM
CALIBRATION
Calibration and first start up of the transmission system
DISPLAY
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED / INFO / PH-PARAM/ EPROM RESET
Troubles occuring while calibrating
System faults and failures
Troubleshooting
WHEELS / TYRES
Safety of wheels and rims while using the truck
STEERING UNIT
Steering control
Power steering diagram
Steering axle
Adjusting the bearings
HYDRAULIC DISTRIBUTOR
MASTS
Lubrication
Installation checks safety specifications
Description of the cylinder components
Cylinder inspection procedures
Chains inspection
Forks inspection
LIFTING THE TRUCK
TABLES
Table for oil and grease specifications
Tyre pressure, tightening torques
Table for the truck maintenance during the running-in stage
Table for the maintenance schedule.
