This is complete workshop manual for MAN diesel engines series D 0836 LE. Models included: D 0836 LE 501 D 0836 LE 502 D 0836 LE 503 D 0836 LE 504 The Fendt tractor where this engines are mounted: Favorit 916 916/../3001- Favorit 920 920/../3001- Favorit 924 924/../3001- Favorit 926 926/../3001- The manual has got 144 pages in full digital version (you can search by word or copy text). This file is multilanguage: English German Main sections: Specifications ............................................................................................................................... 9 Service data................................................................................................................................10 Tightening torque values...............................................................................................................24 Turbocharger, troubleshooting ......................................................................................................28 View of engine D 0836 LE 501 ......................................................................................................30 Checking compression .................................................................................................................31 Checking valve timing...................................................................................................................32 Setting valve clearance.................................................................................................................33 Reassembling and refitting intake pipe...........................................................................................35 Removing and refitting turbocharger..............................................................................................36 Removing and refitting manifold....................................................................................................38 Removing and refitting cylinder head.............................................................................................39 Dismantling and reassembling the rocker arm assembly.................................................................43 Removing and refitting valves .......................................................................................................45 Removing and refitting valve guides ..............................................................................................48 Replacing valve seat insert ...........................................................................................................49 Re-machining the valve seat .........................................................................................................51 Reseating valves.........................................................................................................................54 Replacing engine coolant..............................................................................................................55 Removing and refitting the thermostatic valve ................................................................................57 Removing and refitting water pump ...............................................................................................58 Removing and refitting coolant pipe...............................................................................................62 Layout of fuel system ...................................................................................................................63 Fuel pre filter / Cartridge...............................................................................................................64 Purging Air from Fuel Supply System ............................................................................................66 Removing and refitting heater plug ................................................................................................67 Power - belts ...............................................................................................................................68 Removing and refitting the starter engine.......................................................................................71 Removing and refitting generator...................................................................................................72 Removing and refitting air compressor...........................................................................................74 Replacing crankshaft front seal .....................................................................................................79 Removing and refitting flywheel.....................................................................................................80 Removing and refitting crankshaft seal (flywheel)...........................................................................82 Removing and refitting flywheel.....................................................................................................83 Removing and refitting the timing case ..........................................................................................85 Removing and refitting camshaft ...................................................................................................89 Removing and refitting intermediate flange ....................................................................................91 Removing and refitting the con-rod bearing shells ..........................................................................92 Removing and refitting the crankshaft ............................................................................................93 Removing and refitting con-rod......................................................................................................96 Removing and refitting the piston rings ........................................................................................101 Replacing cylinder liners .............................................................................................................103 Layout of engine lubrication ........................................................................................................104 Replacing oil filter.......................................................................................................................105 Removing and refitting oil cooler .................................................................................................106 Removing and refitting oil pan .....................................................................................................108 Removing and refitting oil pump..................................................................................................111 Removing and refitting splash nozzle...........................................................................................114 Checking Start of Delivery VP44 .................................................................................................115 Fuel Injection Pump VP 44 - Mounting - Dismounting ...................................................................122 Checking injection nozzles..........................................................................................................132 Replacing Injection valve with needle Motion sensor.....................................................................135 Special tools ..............................................................................................................................138