This comprehensive workshop service repair manual covers the Suzuki Trojan DR200SE motorcycle models from 1997 to 2013. It includes everything you need to maintain, repair, and service your motorcycle, making it an invaluable tool for both the experienced mechanic and the DIY enthusiast.
The manual begins with general information, providing essential details about your motorcycle, followed by detailed instructions on routine maintenance procedures. It then delves into the complexities of engine disassembly and reassembly, covering the 199cc single-cylinder, 4-stroke, air-cooled OHC engine in great depth.
Further sections explore the intricacies of various motorcycle systems, including the fuel system (with a specific focus on the Mikuni BST31SS carburetor), lubrication system, carburetor system, frame cover and seat, front and rear wheel and brakes, rear suspension, fork and steering, and electrical components. The manual also provides an in-depth understanding of the charging, starter, ignition, and indicator systems, as well as lamps, switches, relays, and the battery.
To assist with troubleshooting, the manual includes a dedicated troubleshooting section, offering valuable guidance for diagnosing and resolving common issues. It also provides essential service data, a detailed wiring diagram, and an explanation of special tools required for specific procedures. You'll find torque specifications clearly outlined and information on heat shield adhering, along with a section dedicated to emission control.