This manual covers the ASET AC series engines, including the AC-310/330, AC-330/350, AC-355/380, AC-380/410, AC-350, AC-400, AC-427, AC-460(E), and AC-460(P) models, all equipped with CEGR and MAXICRUISE or ECONODYNE systems. These engines are designed for robust performance and reliability, suitable for demanding applications. This comprehensive guide provides detailed information to ensure optimal operation and longevity of your engine.
The purpose of this manual is to serve as an authoritative resource for the maintenance, repair, and technical understanding of the ASET AC series engines. It includes essential sections on introduction, visual identification, description and operation, component location, troubleshooting, engine symptom diagnosis, and detailed maintenance procedures. Furthermore, it covers engine removal, disassembly, reassembly, installation, and specific system services such as the lubrication, cooling, fuel, VTG, and EGR systems, along with electronic unit pump replacement and EECU and sensor service, providing all necessary specifications and diagrams for effective service.
FORMAT: PDF
FILE SIZE 54 MB
APPLICABLE ENGINE MODEL:
ASET AC-310/330 (CEGR) MAXICRUISE
ASET AC-330/350 (CEGR) MAXICRUISE
ASET AC-355/380 (CEGR) MAXICRUISE
ASET AC-380/410 (CEGR) MAXICRUISE
ASET AC-350 (CEGR) ECONODYNE
ASET AC-400 (CEGR) ECONODYNE
ASET AC-427 (CEGR) ECONODYNE
ASET AC-460(E) (CEGR) ECONODYNE
ASET AC-460(P) (CEGR) ECONODYNE
CONTENTS:
INTRODUCTION
VISUAL IDENTIFICATION
DESCRIPTION AND OPERATION
COMPONENT LOCATOR
TROUBLESHOOTING
ENGINE SYMPTOM DIAGNOSIS
ENGINE BRAKE TESTS
MAINTENANCE
FUEL FILTER ELEMENT REPLACEMENT
COOLANT CONDITIONER ELEMENT REPLACEMENT
OIL COALESCING AIR FILTER REPLACEMENT
DRIVE BELT REPLACEMENT AND TENSIONING
ENGINE REMOVAL
ENGINE DISASSEMBLY
CYLINDER BLOCK RECONDITIONING
CRANKSHAFT & FLYWHEEL BENCH
AUXILIARY SHAFT & CAMSHAFT BENCH
CONNECTING ROD AND PISTON BENCH
CYLINDER HEAD OVERHAUL
VALVE ROCKER ARM SHAFT BENCH
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
VTG SYSTEM
ENGINE REASSEMBLY
ENGINE INSTALLATION
IN-CHASSIS PART/COMPONENT
ELECTRONIC UNIT PUMP REPLACEMENT
EXHAUST VALVE YOKE
EECU AND SENSOR SERVICE
EGR SYSTEM SERVICE
VTG TURBOCHARGER SERVICE
ENGINE SETUP AND ADJUSTMENTS
ENGINE SPEED AND POSITION SENSORS
REBUILT ENGINE RUN-IN PROCEDURES
ENGINE MECHANICAL SPECIFICATIONS
SPECIAL TOOLS & EQUIPMENT
FASTENER IDENTIFICATION
TORQUE WRENCH USE
TURBOCHARGER FAILURE AND ACTIONS
SCHEMATIC & ROUTING DIAGRAMS
FORMAT: PDF
FILE SIZE 54 MB
APPLICABLE ENGINE MODEL:
ASET AC-310/330 (CEGR) MAXICRUISE
ASET AC-330/350 (CEGR) MAXICRUISE
ASET AC-355/380 (CEGR) MAXICRUISE
ASET AC-380/410 (CEGR) MAXICRUISE
ASET AC-350 (CEGR) ECONODYNE
ASET AC-400 (CEGR) ECONODYNE
ASET AC-427 (CEGR) ECONODYNE
ASET AC-460(E) (CEGR) ECONODYNE
ASET AC-460(P) (CEGR) ECONODYNE
CONTENTS:
INTRODUCTION
VISUAL IDENTIFICATION
DESCRIPTION AND OPERATION
COMPONENT LOCATOR
TROUBLESHOOTING
ENGINE SYMPTOM DIAGNOSIS
ENGINE BRAKE TESTS
MAINTENANCE
FUEL FILTER ELEMENT REPLACEMENT
COOLANT CONDITIONER ELEMENT REPLACEMENT
OIL COALESCING AIR FILTER REPLACEMENT
DRIVE BELT REPLACEMENT AND TENSIONING
ENGINE REMOVAL
ENGINE DISASSEMBLY
CYLINDER BLOCK RECONDITIONING
CRANKSHAFT & FLYWHEEL BENCH
AUXILIARY SHAFT & CAMSHAFT BENCH
CONNECTING ROD AND PISTON BENCH
CYLINDER HEAD OVERHAUL
VALVE ROCKER ARM SHAFT BENCH
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
VTG SYSTEM
ENGINE REASSEMBLY
ENGINE INSTALLATION
IN-CHASSIS PART/COMPONENT
ELECTRONIC UNIT PUMP REPLACEMENT
EXHAUST VALVE YOKE
EECU AND SENSOR SERVICE
EGR SYSTEM SERVICE
VTG TURBOCHARGER SERVICE
ENGINE SETUP AND ADJUSTMENTS
ENGINE SPEED AND POSITION SENSORS
REBUILT ENGINE RUN-IN PROCEDURES
ENGINE MECHANICAL SPECIFICATIONS
SPECIAL TOOLS & EQUIPMENT
FASTENER IDENTIFICATION
TORQUE WRENCH USE
TURBOCHARGER FAILURE AND ACTIONS
SCHEMATIC & ROUTING DIAGRAMS
