CASE NEW HOLLAND KOBELCO IVECO F2CE9684 TIER 3 CURSOR F3AE9684 TIER 3 CURSOR DIESEL ENGINE SERVICE REPAIR MANUAL The Service Manual contains detailed information, actual real photo illustrations, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your engine. This manual offers full information you need for repair your engine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your engine without going into service. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need... or all manual. Possibility download after payment. If you would like to purchase this service manual click on the download button at the upper right hand corner of this page. The following engines are presented to the service manual: Cursor F2C Engines: F2C89684A*E009 F2CE9684B*E001 F2CE9684C*E001 F2CE9684D*E001 F2CE9684C*E002 F2CE9684E*E002 F2CE968P*E007 F2CE968P*E008 F2CE968N*E005 F2CE968P*E006 Cursor F3A Engines: F3AE0684L*E906 F3AE0684P*E906 F3AE0684P*E905 F3AE0684S*E908 F3AE0684N*E907 Part number: 87476950A File Format: PDF Pages: 355 Size: 32Mb Manual Language: English CONTENTS AS FOLLOWS: SECTION 1 GENERAL SPECIFICATIONS TECHNICAL CODE TECHNICAL DESIGNATION VIEWS OF THE ENGINE (for types: F2CE9684A*E004 - F2C89684A*E009 - F2CE9684B*E001 - F2CE9684C*E001 - F2CE9684D*E001 - F2CE9684C*E002 - F2CE9684E*E002 - F2CE968P*E007 - F2CE968P*E008) VIEWS OF THE ENGINE (for types: F2CE9684L*E005 - F2CE968N*E005 - F2CE968P*E006) LUBRICATION DIAGRAM - Oil pump - Overpressure valve - Oil pressure control valve - Heat exchanger ENGINE OIL FILTER - Characteristics - Lock torques - Installation rule - Filter by-pass valve - Replacing oil filter cartridge - Dismantling - Refitting - Oil fume recycle (Blow-by) COOLING - Description - Operation - Water pump - Thermostat TURBOCHARGING EGR EXHAUST GAS RECYCLE SYSTEM INTERNAL EGR OPERATING ON SUCTION VALVES SECTION 2 FUEL SUPPLY FUEL SUPPLY DIAGRAM MECHANICAL SUPPLY PUMP - Normal operating conditions - Overpressure condition at outlet - Drain conditions CP3 HIGH-PRESSURE PUMP HIGH-PRESSURE PUMP - INSIDE STRUCTURE - Operating principle - Operation RAIL (PRESSURE ACCUMULATOR) - Electroinjector SECTION 3 INDUSTRIAL APPLICATION CLEARANCE DATA PART ONE -MECHANICAL COMPONENTS ENGINE DISASSEMBLY ON BENCH ASSEMBLY - High pressure pump installation ENGINE FLYWHEEL - Engine flywheel installation - Camshaft installation TIMING CAMSHAFT AND FLYWHEEL USING SPECIAL TOOL - Timing camshaft - Timing flywheel TIMING CAMSHAFT AND FLYWHEEL WITHOUT SPECIAL TOOL - Timing camshaft - Timing flywheel - Intake and exhaust rocker arm clearance adjustment ENGINE ASSEMBLY COMPLETION PART TWO - ELECTRICAL EQUIPMENT - Components on the engine F2C - Engine cable - EDC 7 UC31 control unit pin-out - EDC 7 UC31 electronic control unit - EDC control unit PIN-OUT - Electroinjectors - Engine coolant temperature sensor - Fuel temperature sensor - High pressure pump (pressure regulator) - Flywheel pulse transmitter - Distribution pulse transmitter - Fuel pressure sensor on rail - Alternator (i excluded types: F2CE9684C*E002 - F2CE9684E*E002 - F2CE9684H*E003) - Alternator (for types: F2CE9684C*E002 - F2CE9684E*E002) - Alternator (for type: F2CE9684H*E003) - Starting motor EDC SYSTEM FUNCTIONS PART THREE - TROUBLESHOOTING CNH -- EST DIAGNOSTIC TOOL FAULT CODES TROUBLESHOOTING PART FOUR - MAINTENANCE PLANNING MAINTENANCE - Maintenance services chart CHECKS AND/OR MAINTENANCE WORK OFF-PLANE OPERATIONS SECTION 4: OVERHAUL AND TECHNICAL SPECIFICATIONS GENERAL CHARACTERISTICS ASSEMBLY CLEARANCE DATA ENGINE OVERHAUL ENGINE REMOVAL AT THE BENCH REPAIR OPERATIONS CYLINDER BLOCK - Checks and measurements CYLINDER LINERS - Replacing cylinder liners - Removal - Fitting and checking protrusion CRANKSHAFT - Measuring main journals and crank pins PRELIMINARY MEASUREMENT OF MAIN AND BIG END BEARING SHELL SELECTION DATA - Selecting the main and big end bearing shells - Replacing the timing control gear and the oil pump - Checking main journal installation clearance - Checking crankshaft end float PISTON-CONNECTING ROD ASSEMBLY - Removal - Measuring the diameter of the pistons - Conditions for correct gudgeon pin-piston coupling - Piston rings CONNECTING ROD - Checking connecting rod alignment - Mounting the connecting rod - piston assembly - Mounting the piston rings - Fitting the connecting rod-piston assembly into the piston liners - Piston protrusion check - Checking the planarity of the head on the cylinder block CYLINDER HEAD - Dismounting the valves - Checking assembly clearance of big end pins VALVE - Removing deposits and checking the valves VALVE GUIDES - Replacing of valve guides - Replacing - Reaming the valve seats REPLACING INJECTOR HOLDER CASES - Removal - Checking protrusion of injectors TIMING GEAR - Camshaft drive - Intermediate gear pin - Idler gear - Twin idler gear - Replacing the bushings - Camshaft - Checking cam lift and pin alignment - Bushes - Fitting the valves and oil seal ring - Removal - Fitting VALVE SPRINGS - Use beater to change bushings ROCKER SHAFT - Rocker - Shaft TIGHTENING TORQUES SECTION 5: TOOLS Please, write me if you have questions. 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