This is the COMPLETE Official Service Repair Manual for the Clark TMX 12-25, EPX 16-20s Forklift. This manual contains deep information about maintaining, assembly, disassembly and servicing your Clark TMX 12-25, EPX 16-20s Forklift. This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop. Models Covered: ========= Clark TMX 12-25 Forklift Clark EPX 16-20s Forklift Table of Contents: ========= SA SAFE MAINTENANCE 1. Safety 2. Lifting, Jacking, and Blocking the Truck 3. Towing PS PERIODIC SERVICE 1. Maintenance Schedules 2. Planned Maintenance Program 3. PM Inspection Form 12 BATTERY 1. Battery Service 13 WIRING, SWITCHES, AND INSTRUMENTS 1. Schematic Electric Circuit Diagrams 2. General Electrical Service Tips 3. Wiring and Cables 4. Switches and Sensors 5. Instrument Panel 16 ELECTRIC MOTORS 1. Motor Specifications And Descriptions 2. Drive Motors Overhaul 3. Pump Motor Overhaul 17 CONTACTORS 1. Contactors 19 MOTOR CONTROLS 1. Description 2. Programming & Adjustments Using ZAPI Handset 3. Control troubleshooting 4. TMX Factory Control Settings 20 DRIVE AXLE 1. Drive Axle Specifications and Description 2. Drive Axle Fluid Check and Change 3. Drive Axle Troubleshooting 4. Drive Axle Removal and Installation 5. Drive Axle Overhaul 22 WHEELS AND TIRES 1. Wheels & Tires Specifications and Description 2. Wheels & Tires Mounting and Maintenance 23 BRAKE SYSTEM 1. Brake Specifications 2. Brake System Fluid Check, Fill, and Bleed Specifications and Description 3. Brake Pedal and Master Cylinder Removal,Replacement, and Adjustment 4. Brake Caliper Removal and Replacement 5. Parking Brake Removal, Replacement, and Adjustment 6. Brake Overhaul 25/26 STEER SYSTEM 1. Steering System Specifications and Description. 2. Steering System Troubleshooting 3. Steering Column and Component Removal and Replacement 4. Steering System Relief Pressure Check and Adjustment 5. Steering Gear Overhaul(TMX) 6. Steer Axle Service (TMX) 7. Steer Cylinder Overhaul (TMX) 8. Steering Axle Wheel Bearing Maintenance and Adjustment (EPX) 9. Steering Axle Removal and Replacement (EPX) 10. Steer Cylinder Removal and Replacement (EPX) 11. Steering Gear Overhaul(EPX) 12. Steer Cylinder Overhaul (EPX) 29 HYDRAULIC SYSTEM 1. Main Hydraulic System Specifications and Description 2. Fluids and Filters 3. Hydraulic System Troubleshooting Troubleshooting 4. Hydraulic System Pressure Checks and Adjustments 5. Hydraulic System Removal and Overhaul 30 HYDRAULIC SYSTEM 1. Hydraulic System Schematic 2. Main Hydraulic Control Valve Removal and Overhaul 32 TILT CYLINDERS 1. Tilt Cylinder Specifications and Description 2. Checks and Adjustments 3. Tilt Cylinder Removal and Installation 4. Tilt Cylinder Overhaul 34 UPRIGHTS 1. Upright Specifications and Description 2. Trouble shooting 3. Upright Inspection 4. Carriage and Upright Roller Clearance Checks and Shim Adjustment 5. Cylinder Removal, Shimming, Overhaul and Replacement 6. Upright Chain Inspection, Adjustment and Replacement 7. Fork and Carriage Removal and Replacement 8. Upright Removal and Replacement 38 COUNTERWEIGHT AND CHASSIS 1. Counterweight Specifications and Description 2. Counterweight Removal and Installation 3. Overhead Guard Removal and Installation 4. Floor Plate, Seat, and Seat Deck Removal and Installation 40 SPECIFICATIONS 1. Nameplate and Decals 2. General Specifications 3. Hydraulic Fitting Tightening Procedure =========== ** Model Specification: Clark TMX 12-25, EPX 16-20s Forklift ** Language: English ** Total Pages: 501 ** File Format: PDF ** Requirements: Adobe PDF Reader ** ZOOM IN/OUT: YES ** INSTANT DELIVERY: YES ** Specifications: FULLY PRINTABLE & BOOKMARKED ** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipod, Android etc =========== This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$$$$$ BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS. Looking for some other Service Repair Manual, please check: