Deutz TD Series Genie GTH-636 Service Repair Workshop Manual PDF

This is the COMPLETE Service and Repair Manual for the Deutz TD Series Genie GTH-636 Service Repair Workshop Manual PDF. It covers every single detail.

Rev A3, April 2018 Serial Number Range from GTH0615H-10001 to GTH0616H-10742 from GTH0615E-10000 to GTH0616E-10999 from GTH06E-11000 to GTH06E-11749 Content: INTRODUCTION Important Information Find a Manual for this Model Serial Number Legend Section 1. SAFETY RULES General Safety Rules Section 2. SPECIFICATIONS Machine Specifications Performance Specifications Hydraulic Oil Specifications Hydraulic Component Specifications Manifold Component Specifications Air Conditioner Refrigerant Specifications Deutz TD 2.9 Engine Specifications Dana VDT12000 Transmission Specifications Dana 212 Drive Axle Hydraulic Hose and Fitting Torque Specifications Torque Procedure Section 3. REPAIR PROCEDURES Introduction Boom Components 1-1 Boom How to Replace the Boom Wear Pads How to Use the Quick Attachment How to Replace the Retraction Chain How to Replace the Extension Chains How to Remove the Boom How to Disassemble the Boom 1-2 Boom Lift Cylinder 1-3 Boom Extension Cylinder 1-4 Fork Level Cylinder 1-5 Hydraulic Hoses How to Adjust the Fork Level Cylinder and/or Auxiliary Hose How to Replace the Fork Level Cylinder and/or Auxiliary Hoses Operators Compartment 2-1 Operators Compartment 2-2 Machine Controls How to Remove the Steering Column How to Remove the Steering Wheel How to Remove the Steer Orbitral How to Remove the Joystick - Models with Single Joystick How to Remove the Joystick - Models with Dual Joysticks How to Remove the Brake Pedal Assembly How to Remove the Gauge Cluster Assembly Fuel and Hydraulic Tanks 3-1 Fuel and Hydraulic Tanks Engines 4-1 Engines 4-2 Engine Fault Codes Transmission 5-1 Transmission Hydraulic Pump 6-1 Hydraulic Pump How to Test the Function Pump How to Remove the Function Pump How to Install the Function How to Prime the Function Pump How to Adjust the Function Pump Standby Pressure How to Adjust the Function Pump Pressure Compensator Manifolds 7-1 Primary Function Manifold Components - Models with Single Joystick 7-2 Primary Function Manifold Components - Models with Dual Joysticks 7-3 Secondary Function Manifold Components 7-4 Auxiliary Manifold (option) and Brake Manifold Components 7-5 Valve Adjustments - Secondary Function Manifold How to Set the Steer System Pressure How to Set the Parking Brake System Pressure How to Set the Differential Lock/Joystick System Pressure 7-6 Valve Coils Axle 8-1 Axles Section 4. FAULT CODES Diagnostic Display Deutz TD 2.9 L4 Engine Fault Codes Section 5. SCHEMATICS Fuse Panel Layout Electrical Component & Wire Color Abbreviation Legend Telematics Connector Pin Legend Electrical Symbol Legend Hydraulic Symbols Legend Harness Map Legend Electrical Schematics - Harness Maps Harness Map - Control System Power Single Joystick Harness Map - Control System Ground Single Joystick Harness Map - Control System Power Dual Joystick Harness Map - Control System Ground Dual Joystick Harness Map - Deutz TD2.9 Engine Battery Power and Ground Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear L

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