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Hitachi EX100 EX100M Excavator Service Repair Workshop Manual

Hitachi EX100 EX100M Excavator Service Repair Workshop Manual

$16.99
$16.99
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Machine data plateRef 585375
Brand
EX
Equipment
Construction
Models covered
EX Models
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your serial range? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Hitachi
Model:
EX100 / EX100M
Model Variant:
EX100 and EX100M (crawler excavator)
Production Years Covered:
1980s to 1990s (typical generation)
👋 Introduction
Market Position
Target Audience:
Technicians, mechanics, and DIY owners maintaining Hitachi EX100 series excavators
Competitive Analysis
Advantage:
Comprehensive repair information specific to the EX100/EX100M, with detailed procedures and specifications to keep equipment operational.
Key Features
Content:
Engine, hydraulic system, electrical system, and structural components
Format:
PDF instant download
📋 Manual Details
Coverage Areas
Models:
EX100, EX100M
Physical Details
Page Count:
Approximately 1000+ pages (typical for this manual)
Manual Type:
Repair workshop manual
Language:
English
File Format:
PDF
Delivery Method:
Instant digital download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, including disassembly, inspection, and assembly
Hydraulic System:
Pumps, valves, cylinders, and hydraulic circuits
Electrical System:
Wiring diagrams, starter, alternator, sensors, and controls
Power Train:
Final drives, travel motors, and swing mechanism
Undercarriage:
Tracks, rollers, idlers, and sprockets
Cab and Controls:
Heater, air conditioner, and control linkages
Procedures Included
Maintenance:
Scheduled maintenance procedures and checks
Troubleshooting:
Diagnostic charts and fault finding
Repair:
Step-by-step repair instructions with torque specifications
Overhaul:
Major component overhaul procedures
Technical Depth
Level:
Comprehensive, suitable for professional and DIY
Diagrams:
Detailed diagrams and illustrations
Specifications:
Torque specs, clearances, and tolerances
Parts Information
Part Numbers:
OEM part numbers for ordering
Disassembly:
Exploded views showing component arrangement
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Any device with a PDF reader (PC, tablet, smartphone)
Requirements:
No special software required
Searchability:
Digitally searchable text (if OCR'd) for quick lookups
Print Quality
Resolution:
High-resolution diagrams and text for clear printing
Binding
Type:
Digital (no physical binding)
Paper Type
Paper:
N/A - digital download
⚙️ Engine Specifications
Primary Engine
Engine Model:
Isuzu or Hitachi diesel (specific per variant)
Performance
Power Output:
Approximately 110-120 hp (net) – specific data confirmed in manual
Displacement:
Approximately 4-5 liters – check manual
Fuel System
Injection:
Direct injection
🔧 Transmission
Standard Transmission
Type:
Hydraulic drive, infinitely variable
Optional Transmission
None:
N/A - excavators use hydraulic final drives
Features
Travel Speed:
Two-speed travel (typical) – confirm in manual
📐 Dimensions
Exterior
Length (with blade for EX100M):
Approximately 8.5 m (28 ft) – confirm manual
Width:
Approximately 2.5 m (8.2 ft)
Height (overall):
Approximately 3.0 m (9.8 ft)
Wheelbase:
N/A - tracked vehicle
Weights
Operating Weight:
Approximately 10,500 kg (23,000 lb)
🛡️ Safety Features
Crash Test Ratings
Ratings:
N/A - off-highway equipment, no crash test ratings
Active Features
Operator Protection:
Optional falling object protective structures (FOPS) and rollover protective structures (ROPS)
Passive Features
Seat Belt:
Standard seat belt
Engine Shut-off:
Emergency engine stop switch
💡 Technology Features
Infotainment
Audio System:
N/A - not typically equipped with entertainment system
Driver Assistance
Monitoring:
Basic gauges for engine temperature, fuel level, and hour meter
🔧 Maintenance
Service Intervals
Engine Oil:
Change every 250 hours (typical)
Hydraulic Oil:
Change every 1000 hours (typical)
Air Filter:
Clean/replace as per manual
Fluid Specifications
Engine Oil:
API class CF or higher, SAE 15W-40
Hydraulic Oil:
ISO VG 46 or 68 (typical)
Grease:
Multi-purpose lithium grease
Known Issues / Common Wear Items
Undercarriage:
Track links and rollers are common wear items
Hydraulic Hoses:
Check for leaks and abrasion regularly
Swing Bearing:
Grease per manual to prevent premature wear
📚 Vehicle History
Brand Heritage
Manufacturer:
Hitachi Construction Machinery
Model Evolution
Series:
EX100 series followed the UH series and preceded the ZX series
Production Location
Manufacturing:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Industry:
Reputation for reliability and durability in the construction industry
Specific Awards:
N/A - not documented

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the serial range before you buy

Manufacturers change procedures and part numbers by serial-number break. If your data plate shows a serial prefix that is not listed above, contact us with the model and serial number and we will confirm coverage before you order.

View full details
  • Instant download PDF link on your order page and by email right after payment.
  • Secure checkout Encrypted Shopify checkout — we never see your card.
  • Print-ready PDF Searchable text, print the pages you need for the workshop.
  • Phone, tablet, PC Open it in the cab, the workshop or the office.