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Hitachi EX200LC-5 Excavator Service Repair Workshop Manual

Hitachi EX200LC-5 Excavator Service Repair Workshop Manual

$16.99
$16.99
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Machine data plateRef 445867
Brand
EX
Equipment
Construction
Models covered
EX Models
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your serial range? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Hitachi
Model:
EX200LC-5
Variant:
Long carriage (LC) version of the EX200-5, with extended track length
Production Years:
1991 to 1996
👋 Introduction
Market Position
Target Audience:
Contractors, rental fleets, and heavy equipment owners seeking a mid-size excavator for demanding applications such as general construction, utilities, and earthmoving
Competitive Advantage:
Offers robust lift capacity and stability due to long tracks, powered by reliable Isuzu or Hino engine options, with good fuel efficiency for its class
Key Features
Engine Options:
Isuzu A-6BG1TQA, Isuzu A-6BG1 TQA01, or Hino H07D (depending on market)
Undercarriage:
Long carriage improves stability and track on ground
Operating Environment:
Designed for demanding operational environments with robust construction
📋 Manual Details
Coverage and Contents
Manual Type:
Service repair manual
Coverage:
Complete disassembly, inspection, and reassembly procedures for all major systems
Page Count:
Approximately 1200 pages (complete OEM manual)
Language:
English
Format:
PDF file
Delivery Method:
Instant download after purchase
📖 Manual Coverage
Procedures and Details
General Maintenance:
Scheduled maintenance procedures, including lubrication and filter changes
Systems Overview:
Functional descriptions of all major systems (hydraulic, electrical, engine, etc.)
Component Operation:
Detailed explanation of how components function within their respective systems
Operational Performance Tests:
Procedures to verify machine performance and diagnose issues
Troubleshooting:
Charts and step-by-step diagnostic procedures for common failures
Hydraulic Circuits:
Schematics and descriptions of the hydraulic system, including pumps, valves, and actuators
Electrical Circuits:
Wiring diagrams and connector pinouts for the electrical system
Connectors and Harness Details:
Information for identifying and servicing electrical connectors and wiring harnesses
Workshop Procedures – Upperstructure:
Disassembly and assembly of the cab, counterweight, and upper frame components
Workshop Procedures – Undercarriage:
Track and final drive removal and installation procedures
Workshop Procedures – Front Attachment:
Boom, arm, and bucket linkage removal and installation
Engine – Isuzu A-6BG1TQA:
Complete engine service procedures, including overhaul specifications and torque values
Engine – Hino H07D:
Complete engine service procedures, including overhaul specifications and torque values
Special Tools:
Lists of required special tools and their usage
Specifications:
General machine specifications, including operating weights and dimensions
📊 Manual Specifications
File and Delivery
File Format:
PDF (portable document format)
Compatibility:
Works on any device with a PDF reader (Windows, Mac, iOS, Android)
Requirements:
Adobe Acrobat Reader or similar
Searchability:
Fully searchable text for quick lookup of procedures and parts
Print Quality:
High-resolution print-capable (300 DPI) for clear diagrams
Binding Type:
Digital - no physical binding
Paper Type:
N/A - digital product
⚙️ Engine Specifications
Engine Options and Performance
Engine Option 1:
Isuzu A-6BG1TQA (turbocharged, six-cylinder diesel)
Engine Option 2:
Isuzu A-6BG1 TQA01 (turbocharged, six-cylinder diesel, minor variant)
Engine Option 3:
Hino H07D (naturally aspirated or turbocharged depending on market)
Power Output:
Approximately 118 kW (160 PS) at 2,100 rpm (Isuzu version)
Displacement:
6.1 L (Isuzu A-6BG1); 7.4 L (Hino H07D)
Fuel System:
Direct injection diesel
Aspiration:
Turbocharged (Isuzu) or natural (Hino) – please verify specific configuration from manual
🔧 Transmission
Travel System
Standard Transmission:
Hydraulic travel motor with planetary gear reduction (two-speed)
Optional Transmission:
N/A - standard hydraulic system provides infinitely variable travel speed
Features:
Independent track control for smooth maneuvering; automatic shift to high speed for travel efficiency
📐 Dimensions
Exterior and Weights
Overall Length:
Approximately 9,480 mm (with standard boom and arm)
Overall Width:
2,990 mm (standard track shoes)
Overall Height (cab):
2,950 mm (approximately)
Operating Weight:
Approximately 20,200 kg (with standard attachment)
🛡️ Safety Features
Overview
Ratings / Crash Test:
N/A - construction equipment not subject to automotive crash testing
Active Safety:
ROPS/FOPS cab available (per regional certification); emergency stop system; lockout lever for hydraulic controls
Passive Safety:
Large counterweight for stability; reinforced front attachment; secondary engine shutdown (optional)
💡 Technology Features
Systems
Infotainment:
N/A - basic instrumentation with gauges and warning lamps
Driver Assistance:
N/A - standard hydraulic system; optional boom float for smoother operation
🔧 Maintenance
Scheduled and Common Wear
Service Intervals:
Engine oil and filter every 250 hours; hydraulic oil every 2,000 hours; air filter checked daily
Fluid Specifications:
Engine oil: CF or higher; hydraulic oil: ISO VG 46; final drive oil: API GL-4 or GL-5 (SAE 90)
Known Issues / Common Wear Items:
Track adjuster seals, swing gear backlash, hydraulic pump wear, bucket linkage pins, and bushings
📚 Vehicle History
Background
Manufacturer:
Hitachi Construction Machinery
Brand Heritage:
Hitachi has produced excavators since the 1960s and is a leading global manufacturer
Model Evolution:
Part of the 5th generation of Hitachi excavators, succeeding the EX200 series and followed by the ZX200 series
Production Location:
Japan (also produced under license in other countries)
🏆 Awards & Recognition
Recognition
Model Awards:
N/A - specific awards not documented; however, the EX series was well regarded in its class
Era Recognition:
The EX series earned a reputation for reliability and low operating costs

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the serial range before you buy

Manufacturers change procedures and part numbers by serial-number break. If your data plate shows a serial prefix that is not listed above, contact us with the model and serial number and we will confirm coverage before you order.

View full details
  • Instant download PDF link on your order page and by email right after payment.
  • Secure checkout Encrypted Shopify checkout — we never see your card.
  • Print-ready PDF Searchable text, print the pages you need for the workshop.
  • Phone, tablet, PC Open it in the cab, the workshop or the office.