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JCB

JCB 802 802.4 802 Super Factory Service Repair Manual

JCB 802 802.4 802 Super Factory Service Repair Manual

$16.99
$16.99
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Machine data plateRef 195924
Brand
JCB
Equipment
Construction
Models covered
JCB 802
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your serial range? Ask us before you buy
🏷️ Basic Information
Vehicle Identification
Make:
JCB
Model:
802 / 802.4 / 802 Super
Model Variants:
802, 802.4, 802 Super
Production Years:
Not explicitly specified; applicable to models from roughly the 1990s to mid-2000s era.
👋 Introduction
Market Position
Target Audience:
Construction and landscaping contractors, equipment owners, and operators needing compact excavation capabilities in confined spaces.
Market Segment:
Compact mini excavator class, 2-2.2 metric tonne class.
Competitive Analysis
Advantages:
Robust construction with hydrostatic transmission and 4WD for reliable operation; compact size ideal for tight areas; powered by durable Perkins diesel engines.
Key Features
Drive System:
Hydrostatic transmission with 4WD.
Size:
Compact and maneuverable; designed for confined spaces.
Engine:
Powered by Perkins diesel engines, known for durability and performance.
📋 Manual Details
Coverage & Content
Coverage Areas:
Routine maintenance, troubleshooting, hydraulic systems, electrical systems, track and running gear, body and framework repairs, attachments, and technical specs.
Publication Information
Page Count:
Not specified.
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF (downloadable)
Delivery Method:
Instant download
📖 Manual Coverage
Systems & Procedures
Maintenance:
Routine checks, lubrication, fluid management
Hydraulic System:
Troubleshooting and repair of hydraulic components
Electrical System:
Electrical wiring diagrams, troubleshooting, and repair
Track & Running Gear:
Inspection, adjustment, and replacement
Body & Framework:
Repairs and panel adjustments
Attachments:
Compatible attachments and their installation/servicing
Engine:
Engine mechanicals, fuel system, and diagnostics
Transmission:
Hydrostatic transmission servicing
Technical Specifications:
Detailed specifications for the 802 series
Included Procedures
Step-by-Step Instructions:
Maintenance and repair tasks with necessary steps
Diagnostic Guidance:
Troubleshooting for major systems
Special Tools:
Recommended tools for specific jobs if required
Torque Specifications:
Torque values for fasteners as applicable
Technical Depth
Level of Detail:
Comprehensive coverage for professional technicians and experienced DIY owners
Parts Information
Parts Identification:
Identification of parts with reference numbers (if included in the manual)
📊 Manual Specifications
File Details
File Format:
PDF
Compatibility:
Any device with a PDF reader (Windows, Mac, iOS, Android, etc.)
Requirements:
PDF reader software
Searchability:
Digital PDF is text-searchable for easy lookup.
Print/Material
Print Quality:
N/A – digital download
Binding Type:
N/A – digital download
Paper Type:
N/A – digital download
⚙️ Engine Specifications
Engine Options
Primary Engine:
Perkins diesel engine (exact model may vary by specific machine)
Engine Range:
Typically a naturally aspirated diesel with power around 20-25 hp (approximate)
Performance & Fuel
Displacement:
Not specified
Rated Power:
Not stated; approximate from class norms 15-18 kW (20-24 hp)
Fuel System:
Diesel
Cooling System:
Typically water-cooled in Perkins engines, but not confirmed
🔧 Transmission
Transmission Options
Standard Transmission:
Hydrostatic transmission with 4WD
Optional Transmission:
Not specified
Features:
Provides smooth, variable speed control and reliable operation.
📐 Dimensions
Exterior Dimensions
Overall Length:
Approximately 3.6-3.8 meters
Overall Width:
Approximately 1.5 meters
Overall Height:
Approximately 2.4-2.5 meters
Wheelbase:
N/A – tracked vehicle
Weights
Operating Weight:
Approximately 2000-2200 kg
Curb Weight:
Same as operating weight when not equipped with optional attachments
🛡️ Safety Features
Ratings & Tests
Crash Test Ratings:
N/A – off-road machine
Active & Passive Features
Active Features:
ROPS (Roll-Over Protective Structure) cab if equipped; emergency stop; seat belt
Passive Features:
Operator presence system, safety lock lever
💡 Technology Features
Infotainment & Assistance
Audio System:
Not applicable
Driver Assistance:
Basic instrumentation; no advanced ADAS features.
🔧 Maintenance
Service & Fluids
Service Intervals:
Follow the manufacturer’s recommended schedule as detailed in the manual.
Fluid Specifications:
Refer to manual for engine oil, hydraulic fluid, and track oil specifications.
Common Wear Items:
Track pads, hydraulic hoses, filters, and seals may require periodic replacement.
📚 Vehicle History
Brand & Heritage
Manufacturer:
JCB (J.C. Bamford Excavators Ltd.)
Model Evolution:
The 802 series evolved over time with variants such as the 802.4 and 802 Super.
Production Location:
JCB manufactures in various countries; specific site not specified.
🏆 Awards & Recognition
Recognitions
Awards:
No specific awards for the 802 series found.
Industry Recognition:
No notable recognitions listed.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the serial range before you buy

Manufacturers change procedures and part numbers by serial-number break. If your data plate shows a serial prefix that is not listed above, contact us with the model and serial number and we will confirm coverage before you order.

View full details
  • Instant download PDF link on your order page and by email right after payment.
  • Secure checkout Encrypted Shopify checkout — we never see your card.
  • Print-ready PDF Searchable text, print the pages you need for the workshop.
  • Phone, tablet, PC Open it in the cab, the workshop or the office.